Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Installation

Toyota Corolla Cross (2022-2024) Service Manual / Brake / Brake Control / Dynamic Control Systems / Brake Pedal Stroke Sensor (for Hev Model) / Installation

INSTALLATION

CAUTION / NOTICE / HINT

Procedure

Part Name Code

1

INSPECT AND ADJUST BRAKE PEDAL HEIGHT

-

-

-

2

INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

89510D

-

-

3

NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

55606

-

-

-

4

CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

-

-

-

-

5

PERFORM INITIALIZATION AND CALIBRATION

-

-

  

6

CHECK AND CLEAR DTC

-

-

-

7

INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL

-

-

-

N*m (kgf*cm, ft.*lbf): Specified torque

-

-

PROCEDURE

1. INSPECT AND ADJUST BRAKE PEDAL HEIGHT

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2. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

When installing a new brake pedal stroke sensor assembly:

NOTICE:

Until the brake pedal stroke sensor assembly has been installed to the brake pedal support assembly with the nut, do not press in the brake pedal stroke sensor lever locking plate (*a).

HINT:

When the brake pedal stroke sensor assembly has been tightened to the specified torque, the locking plate (*a) will be released.

*a

Brake Pedal Stroke Sensor Assembly Lever

*b

Brake Pedal Groove

(1) Install brake pedal stroke sensor assembly to the brake pedal support assembly with the 2 nuts.

Torque:

8.5 N·m {87 kgf·cm, 75 in·lbf}

NOTICE:

  • Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.
  • Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.
  • Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.
  • Do not drop the brake pedal stroke sensor assembly.
  • If the brake pedal stroke sensor assembly has been dropped, replace the brake pedal stroke sensor assembly with a new one.

(2) Connect the connector.

3. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

4. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

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5. PERFORM INITIALIZATION AND CALIBRATION

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6. CHECK AND CLEAR DTC

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7. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL

HINT:

When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

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