Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Reassembly

REASSEMBLY

CAUTION / NOTICE / HINT

COMPONENTS (REASSEMBLY)

Procedure

Part Name Code

1

FUEL PUMP SPACER

23225A

-

-

2

FUEL PUMP HARNESS

77785

-

-

3

FUEL PUMP

23221

-

-

4

NO. 2 FUEL SUCTION SUPPORT

77175

-

-

-

5

FUEL SUCTION PLATE SUB-ASSEMBLY

77024A

-

-

6

FUEL SENDER GAUGE ASSEMBLY

83320

-

-

*1

FUEL SUB-TANK SUB-ASSEMBLY

-

-

Non-reusable part

-

-

PROCEDURE

1. INSTALL FUEL PUMP SPACER

*1

O-ring

*2

Fuel Pump Spacer

(1) Apply gasoline to a new O-ring. Then install the O-ring and fuel pump spacer to the fuel pump.

2. INSTALL FUEL PUMP HARNESS

NOTICE:

Do not damage the wire harness.

(1) Connect the 2 fuel pump harness connectors and install the fuel pump harness to the fuel suction plate sub-assembly.

NOTICE:

When disengaging each wire harness from the clamp, disengage one wire at a time.

(2) Engage the clamp.

3. INSTALL FUEL PUMP

NOTICE:

Perform "Inspection After Repair" after replacing the fuel pump.

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(1) Install the fuel pump to the fuel tube supporter.

NOTICE:

Make sure that the O-ring is not cut or pinched during installation.

4. INSTALL NO. 2 FUEL SUCTION SUPPORT

5. INSTALL FUEL SUCTION PLATE SUB-ASSEMBLY

*a

Protrusion

*b

Installation Hole

Slide

-

-

(1) Engage the 4 claws to install the fuel suction plate sub-assembly to the fuel sub-tank sub-assembly.

(2) Align the protrusion of the fuel sub-tank sub-assembly with the installation hole of the fuel suction plate sub-assembly and then slide the fuel suction plate sub-assembly to install the fuel sub-tank sub-assembly.

6. INSTALL FUEL SENDER GAUGE ASSEMBLY

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    ON-VEHICLE INSPECTION PROCEDURE 1. FUEL PUMP ASSEMBLY OPERATION (a) Check fuel pressure. (1) Connect the GTS to the DLC3. (2) Turn the power switch on (IG). (3) Turn the GTS on. (4) Put the engine

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     Registration

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