Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Disassembly

DISASSEMBLY

CAUTION / NOTICE / HINT

COMPONENTS (DISASSEMBLY)

Procedure

Part Name Code

1

REAR NO. 2 DRIVE SHAFT INBOARD JOINT BOOT CLAMP

42347F

-

-

2

REAR DRIVE SHAFT INBOARD JOINT BOOT CLAMP

42347D

-

-

3

REAR DRIVE SHAFT INBOARD JOINT BOOT

-

-

-

-

4

REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY

-

-

-

5

REAR NO. 2 DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP

42346F

-

-

6

REAR DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP

42346D

-

-

7

REAR DRIVE SHAFT OUTBOARD JOINT BOOT

-

-

-

8

REAR DRIVE SHAFT DUST COVER

41336K

-

-

*1

TRIPOD JOINT

*2

REAR DRIVE OUTBOARD JOINT SHAFT ASSEMBLY

*3

REAR DRIVE SHAFT SNAP RING

-

-

Non-reusable part

-

-

CAUTION / NOTICE / HINT

NOTICE:

  • When using a vise, place aluminum plates between the part and vise.
  • When using a vise, do not overtighten it.

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. SEPARATE REAR NO. 2 DRIVE SHAFT INBOARD JOINT BOOT CLAMP

(1) Using needle-nose pliers, disengage the claws and separate the rear No. 2 drive shaft inboard joint boot clamp as shown in the illustration.

2. SEPARATE REAR DRIVE SHAFT INBOARD JOINT BOOT CLAMP

(a) Perform the same procedure as for the rear No. 2 drive shaft inboard joint boot clamp.

3. SEPARATE REAR DRIVE SHAFT INBOARD JOINT BOOT

4. REMOVE REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY

*a

Matchmark

-

-

(1) Remove any old grease from the rear drive shaft inboard joint assembly.

(2) Put matchmarks on the rear drive shaft inboard joint assembly and rear drive outboard joint shaft assembly.

NOTICE:

Do not use a punch to make the matchmarks.

(3) Remove the rear drive shaft inboard joint assembly from the rear drive outboard joint shaft assembly.

(4) Using a snap ring expander, remove the rear drive shaft snap ring from the rear drive outboard joint shaft assembly.

(5) Put matchmarks on the rear drive outboard joint shaft assembly and tripod joint.

NOTICE:

Do not use a punch to make the matchmarks.

(6) Using a brass bar and a hammer, tap out the tripod joint from the rear drive outboard joint shaft assembly.

NOTICE:

  • Do not tap the rollers.
  • Do not drop the tripod joint.

(7) Remove the rear No. 2 drive shaft inboard joint boot clamp, rear drive shaft inboard joint boot and rear drive shaft inboard joint boot clamp.

5. SEPARATE REAR NO. 2 DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP

(1) Using a screwdriver, separate the rear No. 2 drive shaft outboard joint boot clamp as shown in the illustration.

6. SEPARATE REAR DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP

(1) Using pliers, separate the rear drive shaft outboard joint boot clamp as shown in the illustration.

7. REMOVE REAR DRIVE SHAFT OUTBOARD JOINT BOOT

(1) Remove the rear drive shaft outboard joint boot clamp, rear drive shaft outboard joint boot and rear No. 2 drive shaft outboard joint boot clamp from the rear drive outboard joint shaft assembly.

(2) Remove the old grease from the rear drive outboard joint shaft assembly.

8. REMOVE REAR DRIVE SHAFT DUST COVER

(1) Using SST and a press, remove the rear drive shaft dust cover from the rear drive shaft inboard joint assembly.

SST: 09950-00020

NOTICE:

  • Do not overtighten SST.
  • Do not drop the rear drive shaft inboard joint assembly.

    READ NEXT:

     Inspection

    INSPECTION PROCEDURE 1. INSPECT REAR DRIVE SHAFT ASSEMBLY (a) Check that there is no excessive play in the radial direction of the outboard joint.

     Reassembly

    REASSEMBLY CAUTION / NOTICE / HINT COMPONENTS (REASSEMBLY) Procedure Part Name Code 1 REAR DRIVE SHAFT DUST COVER

     Installation

    INSTALLATION CAUTION / NOTICE / HINT COMPONENTS (INSTALLATION) Procedure Part Name Code 1 REAR DRIVE SHAFT INBOARD JOIN

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