Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Removal

REMOVAL

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

Procedure

Part Name Code

1

PRECAUTION

-

-

-

2

RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

-

-

-

3

DISCHARGE FUEL SYSTEM PRESSURE

-

-

-

4

ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

-

-

-

5

AUXILIARY BATTERY

-

-

-

-

6

SECURE STEERING WHEEL

-

-

-

7

FRONT WHEELS

-

-

-

-

8

NO. 1 ENGINE UNDER COVER ASSEMBLY

51410

-

-

-

9

REAR ENGINE UNDER COVER LH

51444A

-

-

-

10

REAR ENGINE UNDER COVER RH

51443C

-

-

-

11

FRONT BUMPER ASSEMBLY

-

-

-

-

12

DRAIN ENGINE OIL

-

-

-

13

DRAIN ENGINE COOLANT

-

-

-

14

DRAIN CONTINUOUSLY VARIABLE TRANSAXLE FLUID

-

-

-

15

DRAIN TRANSFER OIL

-

-

-

*A

for AWD

-

-

Procedure

Part Name Code

16

ECM

89661

-

-

-

17

ENGINE WIRE

-

-

-

-

18

BATTERY CLAMP SUB-ASSEMBLY

74404A

-

-

-

19

TRANSMISSION CONTROL CABLE ASSEMBLY

33820B

-

-

-

20

NO. 1 RADIATOR HOSE

16571C

-

-

-

21

NO. 2 RADIATOR HOSE

16572D

-

-

-

22

NO. 1 VACUUM HOSE CONNECTOR

44777

-

-

-

23

NO. 1 FUEL VAPOR FEED HOSE

23826

-

-

-

24

OUTLET HEATER WATER HOSE

87246

-

-

25

INLET HEATER WATER HOSE

87245

-

-

26

FUEL TUBE SUB-ASSEMBLY

23901

-

-

27

NO. 2 WATER BY-PASS HOSE

16264D

-

-

-

28

DISCHARGE HOSE SUB-ASSEMBLY

88703

-

-

-

29

SUCTION HOSE SUB-ASSEMBLY

88704

-

-

-

Non-reusable part

-

-

Procedure

Part Name Code

30

COLUMN HOLE COVER SILENCER SHEET

45259A

-

-

-

31

NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

45260

-

-

32

NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

45025D

-

-

33

FRONT EXHAUST PIPE ASSEMBLY (TWC: Rear Catalyst)

17410

-

-

-

34

PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY

-

-

-

-

35

DRIVE SHAFT ASSEMBLY

37100

-

-

-

*A

for 2WD

*B

for AWD

Procedure

Part Name Code

36

FRONT BUMPER LOWER ABSORBER

52618

-

-

-

37

NO. 2 FRONT BUMPER REINFORCEMENT

52132A

-

-

-

38

FRONT BUMPER BAR REINFORCEMENT LH

52134C

-

-

-

39

FRONT BUMPER BAR REINFORCEMENT RH

52133C

-

-

-

Procedure

Part Name Code

40

MANIFOLD STAY

17118

-

-

-

41

DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY

43409E

-

-

-

42

FLYWHEEL HOUSING UNDER COVER

11361J

-

-

-

43

DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT

32101G

-

-

44

ENGINE ASSEMBLY WITH TRANSAXLE

-

-

-

45

FUEL DELIVERY GUARD

23825

-

-

-

46

INSTALL ENGINE HANGER

-

-

-

47

ENGINE MOUNTING INSULATOR LH

12372A

-

-

48

ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH

12305

-

-

*A

for 2WD

-

-

*a

BLACK COLOR: x 1

SILVER COLOR: x 5

-

-

N*m (kgf*cm, ft.*lbf): Specified torque

-

-

Procedure

Part Name Code

49

ENGINE ROOM MAIN WIRE

82111

-

-

-

50

STARTER ASSEMBLY

28100

-

-

-

51

FLYWHEEL HOUSING SIDE COVER

11363A

-

-

-

52

ENGINE WIRE

82121

-

-

-

53

WATER INLET HOSE

16262

-

-

-

54

WATER BY-PASS HOSE ASSEMBLY

16260

-

-

-

55

ENGINE ASSEMBLY

-

-

-

56

DRIVE PLATE AND RING GEAR SUB-ASSEMBLY

32101B

-

-

57

NO. 1 CRANKSHAFT POSITION SENSOR PLATE

19315

-

-

-

*1

REAR DRIVE PLATE SPACER

-

-

Procedure

Part Name Code

58

V-RIBBED BELT

16361A

-

-

59

GENERATOR ASSEMBLY

27020

-

-

60

COMPRESSOR ASSEMBLY WITH PULLEY

88310

-

-

-

61

ENGINE ASSEMBLY TO ENGINE STAND

-

-

-

62

REMOVE ENGINE HANGER

-

-

-

-

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during engine assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

Battery terminal is disconnected/reconnected

End position initial setting

Power steering system

  • Replacement of engine assembly
  • Gas leak from exhaust system is repaired

Inspection After Repair

  • Poor idle, etc.
  • Engine start function, etc.

Continuously variable transaxle assembly

  1. Reset memory
  2. Deceleration sensor zero point calibration
  3. CVT oil pressure calibration

Deterioration of fuel efficiency

for Initialization:

for Registration:

Suspension, tires, etc.

Rear television camera assembly optical axis (Back camera position setting)

Parking Assist Monitor System

Front wheel alignment adjustment

  1. Perform "Reset Memory"
  2. Perform acceleration sensor zero point calibration and store system information memorization
  • VSC is disabled or malfunctions
  • DTCs are output
  • Slip indicator light illuminates
  • ABS warning light illuminates

CVT fluid

ATF thermal degradation estimate reset

The value of the Data List item "ATF Thermal Degradation Estimate" is not estimated correctly

Bleed air from oil pump (continuously variable transaxle assembly)

Stop and start system

CAUTION:

  • The engine assembly with transaxle is very heavy. Be sure to follow the procedure described in the repair manual, or the engine lifter may suddenly drop or the engine assembly with transaxle may fall off the engine lifter.

    *a

    An Object Exceeding Weight Limit of Engine Lifter

  • To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.

NOTICE:

After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 120 seconds before disconnecting the cable from the negative (-) battery terminal.

HINT:

When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

  • Learning completes when vehicle is driven.

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Front camera system

    Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more.

    Stop and start system

    Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)

  • Learning completes when vehicle is operated normally

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Power door lock control system

    • Back door opener

    Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.

    Power back door system

    Fully close the back door by hand.

    HINT:

    Initialization is not necessary if the above procedures are performed while the back door is closed.

    Air conditioning system

    After the ignition switch is turned to ON, the servo motor standard position is recognized.

    -

PROCEDURE

1. PRECAUTION

Click here

2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

Click here

3. DISCHARGE FUEL SYSTEM PRESSURE

Click here

4. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

5. REMOVE AUXILIARY BATTERY

Click here

6. SECURE STEERING WHEEL

Click here

7. REMOVE FRONT WHEELS

Click here

8. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

9. REMOVE REAR ENGINE UNDER COVER LH

10. REMOVE REAR ENGINE UNDER COVER RH

11. REMOVE FRONT BUMPER ASSEMBLY

Click here

12. DRAIN ENGINE OIL

Click here

13. DRAIN ENGINE COOLANT

Click here

14. DRAIN CONTINUOUSLY VARIABLE TRANSAXLE FLUID

Click here

15. DRAIN TRANSFER OIL (for AWD)

16. REMOVE ECM

Click here

17. DISCONNECT ENGINE WIRE

18. REMOVE BATTERY CLAMP SUB-ASSEMBLY

19. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

Click here

20. DISCONNECT NO. 1 RADIATOR HOSE

21. DISCONNECT NO. 2 RADIATOR HOSE

22. DISCONNECT NO. 1 VACUUM HOSE CONNECTOR

Click here

23. DISCONNECT NO. 1 FUEL VAPOR FEED HOSE

24. DISCONNECT OUTLET HEATER WATER HOSE

*a

Retainer

-

-

Pull out

Pull off

(1) Pull out the retainer to disengage the lock claws and pull off the outlet heater water hose.

(2) Check that there is no foreign matter on the sealing surfaces of the disconnected water lines. Clean them if necessary.

(3) Cover the disconnected No. 2 water by-pass pipe sub-assembly and outlet heater water hose connector with plastic bags to prevent damage and contamination.

25. DISCONNECT INLET HEATER WATER HOSE

*a

Retainer

-

-

Pull out

Pull off

(1) Pull out the retainer to disengage the lock claws and pull off the inlet heater water hose.

(2) Check that there is no foreign matter on the sealing surfaces of the disconnected water lines. Clean them if necessary.

(3) Cover the disconnected flow shutting valve (water by-pass hose assembly) and inlet heater water hose connector with plastic bags to prevent damage and contamination.

26. DISCONNECT FUEL TUBE SUB-ASSEMBLY

(1) Disengage the clamp to separate the fuel tube sub-assembly.

(2) Disconnect the fuel tube sub-assembly from the fuel pump assembly.

Click here

27. DISCONNECT NO. 2 WATER BY-PASS HOSE

28. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY

Click here

29. DISCONNECT SUCTION HOSE SUB-ASSEMBLY

Click here

30. REMOVE COLUMN HOLE COVER SILENCER SHEET

Click here

31. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

Click here

32. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

Click here

33. REMOVE FRONT EXHAUST PIPE ASSEMBLY (TWC: Rear Catalyst) (for 2WD)

Click here

34. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for AWD)

Click here

35. REMOVE DRIVE SHAFT ASSEMBLY

  • for 2WD:

    Click here

  • for AWD:

    Click here

36. REMOVE FRONT BUMPER LOWER ABSORBER

Click here

37. REMOVE NO. 2 FRONT BUMPER REINFORCEMENT

Click here

38. REMOVE FRONT BUMPER BAR REINFORCEMENT LH

Click here

39. REMOVE FRONT BUMPER BAR REINFORCEMENT RH

(a) Use the same procedure as for the LH side.

40. REMOVE MANIFOLD STAY

Click here

41. REMOVE DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY (for 2WD)

Click here

42. REMOVE FLYWHEEL HOUSING UNDER COVER

Remove in this Direction

-

-

43. REMOVE DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT

Click here

44. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

(1) Set the engine assembly with transaxle on an engine lifter.

NOTICE:

  • Using height adjustment attachments and plate lift attachments, keep the engine assembly with transaxle and front suspension crossmember sub-assembly level.
  • Do not perform any procedures while the engine assembly is suspended because doing so may cause the engine assembly to drop, resulting in injury. However, the engine assembly needs to be suspended when it is installed to or removed from an engine stand.
  • To prevent the engine assembly from unexpectedly moving, securely support the engine assembly until it is secured to an engine stand.
  • To prevent the oil pan sub-assembly from deforming, do not place any attachments under the oil pan sub-assembly of the engine assembly with transaxle.

(2) Remove the 2 bolts and nut and separate the engine mounting insulator sub-assembly RH from the engine mounting bracket RH.

(3) Remove the through bolt and nut and separate the engine mounting insulator LH from the engine mounting bracket LH.

NOTICE:

While holding the nut in place, loosen the bolt.

(4) Remove the 10 bolts to separate the front suspension crossmember sub-assembly from the vehicle.

(5) Operate the engine lifter and remove the engine assembly with transaxle from the vehicle.

NOTICE:

  • Make sure that the engine assembly with transaxle is clear of all wiring and hoses.
  • While lowering the engine assembly with transaxle from the vehicle, do not allow it to contact the vehicle.

45. REMOVE FUEL DELIVERY GUARD

46. INSTALL ENGINE HANGER

*1

No. 1 Engine Hanger

*2

No. 2 Engine Hanger

Bolt

-

-

(1) Install the No. 1 engine hanger and No. 2 engine hanger with the 4 bolts as shown in the illustration.

Torque:

43 N·m {438 kgf·cm, 32 ft·lbf}

No. 1 Engine Hanger

12281-25030

No. 2 Engine Hanger

12282-25010

Bolt

91552-F1040

(2) Attach an engine sling device and hang the engine assembly with transaxle with a chain block.

NOTICE:

  • Pay attention to the angle of the sling device as the engine assembly with transaxle or No. 1 engine hanger and No. 2 engine hanger may be damaged or deformed if the angle is incorrect.
  • Do not perform any procedure while the engine assembly with transaxle is suspended because doing so may cause the engine assembly with transaxle to drop, resulting in injury. However, the engine assembly with transaxle needs to be suspended when it is installed to or removed from an engine stand.

47. REMOVE ENGINE MOUNTING INSULATOR LH

HINT:

Perform this procedure only when replacement of the engine mounting insulator LH is necessary.

48. REMOVE ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH

HINT:

Perform this procedure only when replacement of the engine mounting insulator sub-assembly RH is necessary.

49. DISCONNECT ENGINE ROOM MAIN WIRE

Click here

50. REMOVE STARTER ASSEMBLY

Click here

51. REMOVE FLYWHEEL HOUSING SIDE COVER

52. REMOVE ENGINE WIRE

HINT:

The illustrations are representative examples, and details may differ.

53. DISCONNECT WATER INLET HOSE

54. DISCONNECT WATER BY-PASS HOSE ASSEMBLY

55. REMOVE ENGINE ASSEMBLY

Click here

56. REMOVE DRIVE PLATE AND RING GEAR SUB-ASSEMBLY

Click here

57. REMOVE NO. 1 CRANKSHAFT POSITION SENSOR PLATE

Click here

58. REMOVE V-RIBBED BELT

Click here

59. REMOVE GENERATOR ASSEMBLY

Click here

60. REMOVE COMPRESSOR ASSEMBLY WITH PULLEY

Click here

61. INSTALL ENGINE ASSEMBLY TO ENGINE STAND

62. REMOVE ENGINE HANGER

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