Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Removal

REMOVAL

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

Procedure

Part Name Code

1

DRIVE SHAFT BEARING BRACKET

43457

-

-

-

2

V-RIBBED BELT TENSIONER ASSEMBLY

16620D

-

-

-

3

NO. 2 RADIATOR HOSE

16572D

-

-

-

4

NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY

16207

-

-

-

5

FLOW SHUTTING VALVE (WATER BY-PASS HOSE ASSEMBLY)

16260

-

-

6

WATER HOSE CLAMP BRACKET

16575B

-

-

-

7

NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

17167

-

-

8

EXHAUST MANIFOLD (TWC: Front Catalyst)

17141

-

-

Non-reusable part

-

-

Procedure

Part Name Code

9

DISCONNECT NO. 8 WATER BY-PASS HOSE

16296

-

-

-

10

THROTTLE BODY WITH MOTOR ASSEMBLY

22030

-

-

11

NO. 5 WATER BY-PASS HOSE

16282

-

-

12

THROTTLE BODY GASKET

22271

-

-

-

13

SEPARATE NO. 3 WATER BY-PASS HOSE

16267

-

-

-

14

SEPARATE NO. 4 WATER BY-PASS HOSE

16281

-

-

-

15

WIRE HARNESS CLAMP BRACKET

-

-

-

-

16

EGR COOLER ASSEMBLY

25680

-

-

-

17

EGR VALVE GASKET

25627

-

-

-

18

NO. 1 EGR COOLER GASKET

25685

-

-

-

19

NO. 1 EGR PIPE SUB-ASSEMBLY

25601

-

-

20

EGR VALVE ADAPTER GASKET

25629

-

-

-

21

EGR INLET GASKET

25628

-

-

-

22

REMOVE NO. 4 WATER BY-PASS HOSE

16281

-

-

-

23

REMOVE NO. 8 WATER BY-PASS HOSE

16296

-

-

-

24

EGR VALVE ASSEMBLY

25620

-

-

25

REMOVE NO. 3 WATER BY-PASS PIPE

16279

-

-

26

INTAKE MANIFOLD STAY

17138B

-

-

27

NO. 1 FUEL VAPOR FEED HOSE

23826

-

-

-

28

INTAKE MANIFOLD

17111

-

-

*A

Type A

*B

Type B

Non-reusable part

-

-

Procedure

Part Name Code

29

FUEL TUBE SUB-ASSEMBLY

23910A

-

-

30

NO. 1 FUEL PIPE SUB-ASSEMBLY

23801P

-

-

31

FUEL(ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure)

23100X

-

-

32

FUEL PUMP FLANGE

23191

-

-

-

33

FUEL PUMP SPACER GASKET

23224D

-

-

-

34

FUEL PUMP LIFTER ASSY

23470

-

-

-

35

NO. 1 WATER BY-PASS HOSE ASSEMBLY

-

-

-

-

36

SENSOR WIRE

82219C

-

-

-

37

NO. 6 ENGINE WIRE

82126A

-

-

-

Non-reusable part

-

-

Procedure

Part Name Code

38

FUEL DELIVERY PIPE SUB-ASSEMBLY

23807

-

-

39

FUEL DELIVERY SPACER

23891

-

-

-

40

INJECTOR VIBRATION INSULATOR

23291

-

-

-

41

NO. 5 ENGINE WIRE

82125N

-

-

-

42

PORT FUEL INJECTOR ASSEMBLY

23250F

-

-

43

FUEL DELIVERY PIPE

23814B

-

-

44

DIRECT FUEL INJECTOR ASSEMBLY

23250E

-

-

45

NOZZLE HOLDER CLAMP

23695A

-

-

-

46

NO. 3 FUEL INJECTOR BACK-UP RING

23258

-

-

47

NO. 1 FUEL INJECTOR BACK-UP RING

23256

-

-

-

48

C-RING

-

-

-

-

49

INJECTOR VIBRATION INSULATOR

23291A

-

-

-

50

FUEL INJECTOR SEAL

23255A

-

-

Non-reusable part

-

-

Procedure

Part Name Code

51

IGNITION COIL ASSEMBLY

19500

-

-

52

ENGINE OIL LEVEL DIPSTICK GUIDE

11452D

-

-

-

53

WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

16031

-

-

-

54

ENGINE WATER PUMP ASSEMBLY (WATER INLET HOUSING)

16032

-

-

55

NO. 3 EXHAUST MANIFOLD HEAT INSULATOR

17169A

-

-

-

56

PURGE VALVE (PURGE VSV)

25860

-

-

-

57

VACUUM SURGE TANK

25719

-

-

-

58

VACUUM SURGE TANK BRACKET

25759A

-

-

-

59

NO. 2 VENTILATION HOSE

12262

-

-

-

60

WIRE HARNESS CLAMP BRACKET

-

-

-

61

STUD BOLT

-

-

-

Non-reusable part

-

-

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during engine unit removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

  • Replacement of port fuel injector assembly
  • Replacement of direct fuel injector assembly
  • Replacement of fuel pump assembly (for high pressure side)
  • Replacement of ignition coil assembly

Inspection After Repair

  • Poor idle, etc.
  • Engine start function, etc.

NOTICE:

This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click here

PROCEDURE

1. REMOVE DRIVE SHAFT BEARING BRACKET (for AWD)

2. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

NOTICE:

  • Do not apply or add any oil or grease to the belt tensioner to prevent abnormal noises from the belt tensioner pulley, belt squealing, etc.
  • Do not allow oil or grease to adhere to the moving parts of the belt tensioner, as this may cause malfunctions.

3. REMOVE NO. 2 RADIATOR HOSE

4. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY

5. REMOVE FLOW SHUTTING VALVE (WATER BY-PASS HOSE ASSEMBLY)

(1) Remove the bolt to disconnect the flow shutting valve (water by-pass hose assembly) from the water hose clamp bracket.

(2) Slide the clip and remove the flow shutting valve (water by-pass hose assembly) from the water by-pass outlet sub-assembly.

HINT:

Use a container to catch any engine coolant which flows out of the flow shutting valve (water by-pass hose assembly) and water by-pass outlet sub-assembly.

6. REMOVE WATER HOSE CLAMP BRACKET

7. REMOVE REMOVE NO.1 EXHAUST MANIFOLD HEAT INSULATOR

  • for 2WD:

  • for AWD:

8. REMOVE EXHAUST MANIFOLD (TWC: Front Catalyst)

  • for 2WD:

  • for AWD:

9. DISCONNECT NO. 8 WATER BY-PASS HOSE

Click here

10. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY

Click here

11. DISCONNECT NO. 5 WATER BY-PASS HOSE

Click here

12. REMOVE THROTTLE BODY GASKET

Click here

13. SEPARATE NO. 3 WATER BY-PASS HOSE

Click here

14. SEPARATE NO. 4 WATER BY-PASS HOSE

Click here

15. REMOVE WIRE HARNESS CLAMP BRACKET

Click here

16. REMOVE EGR COOLER ASSEMBLY

Click here

17. REMOVE EGR VALVE GASKET

Click here

18. REMOVE NO. 1 EGR COOLER GASKET

Click here

19. REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY

Click here

20. REMOVE EGR VALVE ADAPTER GASKET

Click here

21. REMOVE EGR INLET GASKET

Click here

22. REMOVE NO. 4 WATER BY-PASS HOSE

Click here

23. REMOVE NO. 8 WATER BY-PASS HOSE

Click here

24. REMOVE EGR VALVE ASSEMBLY

Click here

25. REMOVE NO. 3 WATER BY-PASS PIPE

(1) Using an 8 mm socket wrench, remove the bolt and disconnect the No. 3 water by-pass pipe from the intake manifold.

(2) Slide the clip and remove the No. 3 water by-pass pipe from the water outlet.

26. REMOVE INTAKE MANIFOLD STAY

Click here

27. DISCONNECT NO. 1 FUEL VAPOR FEED HOSE

Click here

28. REMOVE INTAKE MANIFOLD

Click here

29. DISCONNECT FUEL TUBE SUB-ASSEMBLY

(1) Disconnect the fuel tube sub-assembly from the fuel pump assembly.

Click here

(2) Remove the fuel pipe clamp from the fuel tube connector.

(3) Disconnect the fuel tube sub-assembly from the fuel delivery pipe.

Click here

30. REMOVE NO. 1 FUEL PIPE SUB-ASSEMBLY

Click here

31. REMOVE FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure)

Click here

32. REMOVE FUEL PUMP FLANGE

Click here

33. REMOVE FUEL PUMP SPACER GASKET

Click here

34. REMOVE FUEL PUMP LIFTER ASSY

Click here

35. REMOVE NO. 1 WATER BY-PASS HOSE ASSEMBLY

36. REMOVE SENSOR WIRE

37. REMOVE NO. 6 ENGINE WIRE

38. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

Click here

39. REMOVE FUEL DELIVERY SPACER

Click here

40. REMOVE INJECTOR VIBRATION INSULATOR

Click here

41. REMOVE NO. 5 ENGINE WIRE

Click here

42. REMOVE PORT FUEL INJECTOR ASSEMBLY

Click here

43. REMOVE FUEL DELIVERY PIPE

Click here

44. REMOVE DIRECT FUEL INJECTOR ASSEMBLY

Click here

45. REMOVE NOZZLE HOLDER CLAMP

Click here

46. REMOVE NO. 3 FUEL INJECTOR BACK-UP RING

Click here

47. REMOVE NO. 1 FUEL INJECTOR BACK-UP RING

Click here

48. REMOVE C-RING

Click here

49. REMOVE INJECTOR VIBRATION INSULATOR

Click here

50. REMOVE FUEL INJECTOR SEAL

Click here

51. REMOVE IGNITION COIL ASSEMBLY

Click here

52. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

*1

OIL LEVEL GAGE SUB-ASSEMBLY

-

-

53. REMOVE WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

Click here

54. REMOVE ENGINE WATER PUMP ASSEMBLY (WATER INLET HOUSING)

55. REMOVE NO. 3 EXHAUST MANIFOLD HEAT INSULATOR

56. REMOVE PURGE VALVE (PURGE VSV)

Click here

57. REMOVE VACUUM SURGE TANK

58. REMOVE VACUUM SURGE TANK BRACKET

59. REMOVE NO. 2 VENTILATION HOSE

60. REMOVE WIRE HARNESS CLAMP BRACKET

(1) Using an 8 mm socket wrench, remove the 2 bolts and wire harness clamp bracket from the No. 1 ventilation case.

(2) Remove the bolt and wire harness clamp bracket from the camshaft housing sub-assembly.

61. REMOVE STUD BOLT

(1) Using an E8 "TORX" socket wrench, remove the stud bolt from the timing chain cover assembly.

    READ NEXT:

     Disassembly

    DISASSEMBLY CAUTION / NOTICE / HINT COMPONENTS (DISASSEMBLY) Procedure Part Name Code 1 SPARK PLUG 19100P - - 2 KNOCK CONTROL SE

     Inspection

    INSPECTION PROCEDURE 1. INSPECT NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY (a) Turn the roller by hand to check that it turns smoothly. HINT: If the roller does not turn smoothly, replace the No. 1

     Reassembly

    REASSEMBLY CAUTION / NOTICE / HINT COMPONENTS (REASSEMBLY) Procedure Part Name Code 1 STRAIGHT PIN - - - 2 RING PIN -

    SEE MORE:

     Components

    COMPONENTS ILLUSTRATION *1 FRONT DRIVE SHAFT OIL SEAL LH *2 FRONT DRIVE SHAFT OIL SEAL RH ● Non-reusable part - -

     Terminals Of Ecu

    TERMINALS OF ECU NOTICE: After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. Click here When disconnecting and reconnecting the auxiliary battery. HINT: When disconnecting and reconnecting the aux

    © 2020-2024 Copyright www.tcorollacross.com