Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Removal

REMOVAL

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

Procedure

Part Name Code

1

ENGINE ASSEMBLY TO ENGINE STAND

-

-

-

2

ENGINE HANGER

-

-

-

-

3

V-RIBBED BELT TENSIONER ASSEMBLY

16620D

-

-

-

4

NO. 2 RADIATOR HOSE

16572D

-

-

-

5

NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY

16207

-

-

-

6

FLOW SHUTTING VALVE (WATER BY-PASS HOSE ASSEMBLY)

16260

-

-

-

7

WATER HOSE CLAMP BRACKET

16575B

-

-

-

8

NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

17167

-

-

9

EXHAUST MANIFOLD

17141

-

-

Non-reusable part

-

-

Procedure

Part Name Code

10

NO. 8 WATER BY-PASS HOSE

16296

-

-

-

11

THROTTLE BODY WITH MOTOR ASSEMBLY

22030

-

-

12

NO. 5 WATER BY-PASS HOSE

16282

-

-

13

THROTTLE BODY GASKET

22271

-

-

-

14

NO. 3 WATER BY-PASS HOSE

16267

-

-

-

15

NO. 4 WATER BY-PASS HOSE

16281

-

-

-

16

WIRE HARNESS CLAMP BRACKET

-

-

-

-

17

EGR COOLER ASSEMBLY

25680

-

-

-

18

NO. 1 EGR PIPE SUB-ASSEMBLY

25601

-

-

19

EGR VALVE ADAPTER GASKET

25629

-

-

-

20

EGR INLET GASKET

25628

-

-

-

21

NO. 4 WATER BY-PASS HOSE

16281

-

-

-

22

NO. 8 WATER BY-PASS HOSE

16296

-

-

-

23

EGR VALVE ASSEMBLY

25620

-

-

24

NO. 3 WATER BY-PASS PIPE

16279

-

-

25

INTAKE MANIFOLD STAY

17138B

-

-

26

NO. 1 FUEL VAPOR FEED HOSE

23826

-

-

-

27

INTAKE MANIFOLD

17111

-

-

28

NO. 1 INTAKE MANIFOLD TO HEAD GASKET

17177

-

-

-

*A

Type A

*B

Type B

Non-reusable part

-

-

Procedure

Part Name Code

29

FUEL PIPE CLAMP

23841K

-

-

-

30

FUEL TUBE SUB-ASSEMBLY

23910A

-

-

31

NO. 1 FUEL PIPE SUB-ASSEMBLY

23801P

-

-

32

FUEL(ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure)

23100X

-

-

33

FUEL PUMP FLANGE

23191

-

-

-

34

FUEL PUMP SPACER GASKET

23224D

-

-

-

35

FUEL PUMP LIFTER ASSEMBLY

23470

-

-

-

36

NO. 1 WATER BY-PASS HOSE ASSEMBLY

-

-

-

-

37

SENSOR WIRE

82219C

-

-

-

38

NO. 6 ENGINE WIRE

82126A

-

-

-

Non-reusable part

-

-

Procedure

Part Name Code

39

FUEL DELIVERY PIPE SUB-ASSEMBLY

23807

-

-

40

FUEL DELIVERY SPACER

23891

-

-

-

41

INJECTOR VIBRATION INSULATOR

23291

-

-

-

42

NO. 5 ENGINE WIRE

82125N

-

-

-

43

PORT FUEL INJECTOR ASSEMBLY

23250F

-

-

44

FUEL DELIVERY PIPE

23814B

-

-

45

DIRECT FUEL INJECTOR ASSEMBLY

23250E

-

-

46

NOZZLE HOLDER CLAMP

23695A

-

-

-

47

NO. 3 FUEL INJECTOR BACK-UP RING

23258

-

-

48

NO. 1 FUEL INJECTOR BACK-UP RING

23256

-

-

-

49

C-RING

-

-

-

-

50

INJECTOR VIBRATION INSULATOR

23291A

-

-

-

51

FUEL INJECTOR SEAL

23255A

-

-

Non-reusable part

-

-

Procedure

Part Name Code

52

IGNITION COIL ASSEMBLY

19500

-

-

53

ENGINE OIL LEVEL DIPSTICK GUIDE

11452D

-

-

-

54

VACUUM SURGE TANK

25719

-

-

-

55

OIL PRESSURE CONTROL VALVE ASSEMBLY

15250

-

-

56

CAM TIMING OIL CONTROL SOLENOID ASSEMBLY

15370

-

-

57

O-RING

13090E

-

-

58

CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY

13090D

-

-

59

CAM TIMING CONTROL MOTOR O-RING

13090E

-

-

-

60

VACUUM PUMP ASSEMBLY

29300

-

-

Non-reusable part

Precoated part

Procedure

Part Name Code

61

CRANKSHAFT PULLEY ASSEMBLY

13470

-

-

62

WATER OUTLET

16331

-

-

63

WATER OUTLET GASKET

16341

-

-

-

64

WATER BY-PASS OUTLET SUB-ASSEMBLY

16305E

-

-

65

WATER OUTLET PIPE GASKET

16345

-

-

-

66

CAMSHAFT POSITION SENSOR (for Intake Side)

11102A

-

-

67

CAMSHAFT POSITION SENSOR (for Exhaust Side)

11102A

-

-

68

CYLINDER HEAD COVER SUB-ASSEMBLY

11201

-

-

69

SPARK PLUG TUBE GASKET

11193

-

-

70

ENGINE MOUNTING BRACKET RH

12315A

-

-

-

71

NO. 2 TIMING CHAIN COVER ASSEMBLY

11320B

-

-

72

TIMING CHAIN COVER OIL SEAL

11301C

-

-

*1

Non-reusable part

Precoated part

Procedure

Part Name Code

73

NO. 1 CYLINDER TO TDC (COMPRESSION)

-

-

-

74

CHAIN TENSIONER PLATE

13549A

-

-

-

75

OIL PUMP DRIVE CHAIN SUB-ASSEMBLY

13507A

-

-

76

CAMSHAFT TIMING GEAR ASSEMBLY

13050

-

-

77

CHAIN SUB-ASSEMBLY

13506

-

-

-

78

NO. 1 CHAIN TENSIONER ASSEMBLY

13540

-

-

-

79

CHAIN TENSIONER SLIPPER

13559

-

-

80

NO. 1 CHAIN VIBRATION DAMPER

13561

-

-

-

81

CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY

13070A

-

-

-

82

TIMING CHAIN COVER ASSEMBLY

11310

-

-

83

FUEL PUMP LIFTER GUIDE

23477

-

-

Procedure

Part Name Code

84

CAMSHAFT HOUSING SUB-ASSEMBLY

11103

-

-

85

CAMSHAFT BEARING CAP

-

-

-

86

INTAKE CAMSHAFT SUB-ASSEMBLY

13501A

-

-

87

EXHAUST CAMSHAFT SUB-ASSEMBLY

13502B

-

-

-

88

NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

13801

-

-

-

89

VALVE LASH ADJUSTER ASSEMBLY

13750

-

-

-

90

CYLINDER HEAD SUB-ASSEMBLY

11101

-

-

-

91

CYLINDER HEAD GASKET

11115

-

-

92

CYLINDER HEAD SET BOLT

11101A

-

-

-

93

CYLINDER HEAD SUB-ASSEMBLY

11101

-

-

Non-reusable part

-

-

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during cylinder head gasket removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

  • Replacement of throttle body with motor assembly
  • Replacement of cam timing control motor with EDU assembly
  • Removal and installation of a cam timing control motor with EDU assembly
  • Replacement of camshaft timing gear assembly
  • Removal and installation of a camshaft timing gear assembly
  • Replacement of cylinder head sub-assembly
  • Replacement of camshaft (for intake or exhaust camshaft)
  • Replacement of camshaft timing exhaust gear assembly
  • Replacement of port fuel injector assembly
  • Replacement of direct fuel injector assembly
  • Replacement of fuel pump assembly (for high pressure side)
  • Replacement of spark plug
  • Replacement of ignition coil assembly
  • Replacement of EGR valve assembly
  • Replacement of knock control sensor
  • Cleaning the deposits from the throttle body with motor assembly

Inspection After Repair

  • Poor idle, etc.
  • Engine start function, etc.

NOTICE:

  • After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 120 seconds before disconnecting the cable from the negative (-) battery terminal.
  • This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

    Click here

HINT:

When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

  • Learning completes when vehicle is driven.

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Front camera system

    Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more.

    Stop and start system

    Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)

  • Learning completes when vehicle is operated normally

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Power door lock control system

    • Back door opener

    Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.

    Power back door system

    Fully close the back door by hand.

    HINT:

    Initialization is not necessary if the above procedures are performed while the back door is closed.

    Air conditioning system

    After the ignition switch is turned to ON, the servo motor standard position is recognized.

    -

PROCEDURE

1. INSTALL ENGINE ASSEMBLY TO ENGINE STAND

Click here

2. REMOVE ENGINE HANGER

Click here

3. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

Click here

4. REMOVE NO. 2 RADIATOR HOSE

Click here

5. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY

Click here

6. REMOVE FLOW SHUTTING VALVE (WATER BY-PASS HOSE ASSEMBLY)

Click here

7. REMOVE WATER HOSE CLAMP BRACKET

Click here

8. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

Click here

9. REMOVE EXHAUST MANIFOLD

  • for 2WD

    Click here

  • for AWD

    Click here

10. DISCONNECT NO. 8 WATER BY-PASS HOSE

Click here

11. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY

Click here

12. DISCONNECT NO. 5 WATER BY-PASS HOSE

Click here

13. REMOVE THROTTLE BODY GASKET

Click here

14. DISCONNECT NO. 3 WATER BY-PASS HOSE

Click here

15. DISCONNECT NO. 4 WATER BY-PASS HOSE

Click here

16. REMOVE WIRE HARNESS CLAMP BRACKET

Click here

17. REMOVE EGR COOLER ASSEMBLY

Click here

18. REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY

Click here

19. REMOVE EGR VALVE ADAPTER GASKET

20. REMOVE EGR INLET GASKET

21. DISCONNECT NO. 4 WATER BY-PASS HOSE

Click here

22. DISCONNECT NO. 8 WATER BY-PASS HOSE

Click here

23. REMOVE EGR VALVE ASSEMBLY

Click here

24. REMOVE NO. 3 WATER BY-PASS PIPE

Click here

25. REMOVE INTAKE MANIFOLD STAY

Click here

26. DISCONNECT NO. 1 FUEL VAPOR FEED HOSE

Click here

27. REMOVE INTAKE MANIFOLD

Click here

28. REMOVE NO. 1 INTAKE MANIFOLD TO HEAD GASKET

Click here

29. REMOVE FUEL PIPE CLAMP

Click here

30. DISCONNECT FUEL TUBE SUB-ASSEMBLY

Click here

31. REMOVE NO. 1 FUEL PIPE SUB-ASSEMBLY

Click here

32. REMOVE FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure)

Click here

33. REMOVE FUEL PUMP FLANGE

Click here

34. REMOVE FUEL PUMP SPACER GASKET

Click here

35. REMOVE FUEL PUMP LIFTER ASSEMBLY

Click here

36. REMOVE NO. 1 WATER BY-PASS HOSE ASSEMBLY

Click here

37. REMOVE SENSOR WIRE

Click here

38. REMOVE NO. 6 ENGINE WIRE

Click here

39. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

Click here

40. REMOVE FUEL DELIVERY SPACER

Click here

41. REMOVE INJECTOR VIBRATION INSULATOR

Click here

42. REMOVE NO. 5 ENGINE WIRE

Click here

43. REMOVE PORT FUEL INJECTOR ASSEMBLY

Click here

44. REMOVE FUEL DELIVERY PIPE

Click here

45. REMOVE DIRECT FUEL INJECTOR ASSEMBLY

Click here

46. REMOVE NOZZLE HOLDER CLAMP

Click here

47. REMOVE NO. 3 FUEL INJECTOR BACK-UP RING

Click here

48. REMOVE NO. 1 FUEL INJECTOR BACK-UP RING

Click here

49. REMOVE C-RING

Click here

50. REMOVE INJECTOR VIBRATION INSULATOR

Click here

51. REMOVE FUEL INJECTOR SEAL

Click here

52. REMOVE IGNITION COIL ASSEMBLY

Click here

53. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

Click here

54. REMOVE VACUUM SURGE TANK

Click here

55. REMOVE OIL PRESSURE CONTROL VALVE ASSEMBLY

Click here

56. REMOVE CAM TIMING OIL CONTROL SOLENOID ASSEMBLY

Click here

57. REMOVE O-RING

Click here

58. REMOVE CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY

Click here

59. REMOVE CAM TIMING CONTROL MOTOR O-RING

Click here

60. REMOVE VACUUM PUMP ASSEMBLY

Click here

61. REMOVE CRANKSHAFT PULLEY ASSEMBLY

Click here

62. REMOVE WATER OUTLET

Click here

63. REMOVE WATER OUTLET GASKET

Click here

64. REMOVE WATER BY-PASS OUTLET SUB-ASSEMBLY

Click here

65. REMOVE WATER OUTLET PIPE GASKET

Click here

66. REMOVE CAMSHAFT POSITION SENSOR (for Intake Side)

Click here

67. REMOVE CAMSHAFT POSITION SENSOR (for Exhaust Side)

Click here

68. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

Click here

69. REMOVE SPARK PLUG TUBE GASKET

Click here

70. REMOVE ENGINE MOUNTING BRACKET RH

Click here

71. REMOVE NO. 2 TIMING CHAIN COVER ASSEMBLY

Click here

72. REMOVE TIMING CHAIN COVER OIL SEAL

Click here

73. SET NO. 1 CYLINDER TO TDC (COMPRESSION)

Click here

74. REMOVE CHAIN TENSIONER PLATE

75. REMOVE OIL PUMP DRIVE CHAIN SUB-ASSEMBLY

Click here

76. REMOVE CAMSHAFT TIMING GEAR ASSEMBLY

Click here

77. REMOVE CHAIN SUB-ASSEMBLY

Click here

78. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY

Click here

79. REMOVE CHAIN TENSIONER SLIPPER

Click here

80. REMOVE NO. 1 CHAIN VIBRATION DAMPER

Click here

81. REMOVE CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY

Click here

82. REMOVE TIMING CHAIN COVER ASSEMBLY

Click here

83. REMOVE FUEL PUMP LIFTER GUIDE

Click here

84. REMOVE CAMSHAFT HOUSING SUB-ASSEMBLY

Click here

85. REMOVE CAMSHAFT BEARING CAP

Click here

86. REMOVE INTAKE CAMSHAFT SUB-ASSEMBLY

Click here

87. REMOVE EXHAUST CAMSHAFT SUB-ASSEMBLY

Click here

88. REMOVE NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

Click here

89. REMOVE VALVE LASH ADJUSTER ASSEMBLY

Click here

90. REMOVE CYLINDER HEAD SUB-ASSEMBLY

Click here

91. REMOVE CYLINDER HEAD GASKET

92. INSPECT CYLINDER HEAD SET BOLT

Click here

93. INSPECT CYLINDER HEAD SUB-ASSEMBLY

Click here

    READ NEXT:

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