Toyota Corolla Cross: Installation
INSTALLATION
CAUTION / NOTICE / HINT
COMPONENTS (INSTALLATION)
|
Procedure | Part Name Code |
.png) |
.png) |
.png) | |
|---|---|---|---|---|---|
|
1 | CYLINDER HEAD GASKET |
11115 |
|
- | - |
|
2 | CYLINDER HEAD SUB-ASSEMBLY |
11101 |
|
- | - |
|
3 | VALVE LASH ADJUSTER ASSEMBLY |
13750 |
|
- | - |
|
4 | NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY |
13801 |
|
- | - |
|
5 | EXHAUST CAMSHAFT SUB-ASSEMBLY |
13502B |
|
- | - |
|
6 | INTAKE CAMSHAFT SUB-ASSEMBLY |
13501A |
|
- | - |
|
7 | CAMSHAFT BEARING CAP |
- |
|
- | - |
|
8 | CAMSHAFT HOUSING SUB-ASSEMBLY |
11103 |
|
- | - |
|
9 | FUEL PUMP LIFTER GUIDE |
23477 |
|
- | - |
.png) |
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) |
.png) |
N*m (kgf*cm, ft.*lbf): Specified torque |
|
● | Non-reusable part |
- | - |
|
*T1 | 1st: 50 (510, 37) 2nd: Turn 90° 3rd: Turn 90° |
- | - |
|
Procedure | Part Name Code |
|
|
| |
|---|---|---|---|---|---|
|
10 | TIMING CHAIN COVER ASSEMBLY |
11310 |
|
- | - |
|
11 | CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY |
13070A |
|
- | - |
|
12 | NO. 1 CYLINDER TO TDC (COMPRESSION) |
- |
|
- | - |
|
13 | NO. 1 CHAIN VIBRATION DAMPER |
13561 | - |
- | - |
|
14 | CHAIN TENSIONER SLIPPER |
13559 | - |
- | - |
|
15 | NO. 1 CHAIN TENSIONER ASSEMBLY |
13540 |
|
- | - |
|
16 | CRANKSHAFT TIMING SPROCKET |
13521 | - |
- | - |
|
17 | CHAIN SUB-ASSEMBLY |
13506 | - |
- | - |
|
18 | CAMSHAFT TIMING GEAR ASSEMBLY |
13050 |
|
- | - |
|
19 | OIL PUMP DRIVE CHAIN SUB-ASSEMBLY |
13507A |
|
- | - |
|
20 | CHAIN TENSIONER PLATE |
13549A | - |
- | - |
|
21 | NO. 1 CYLINDER TO TDC (COMPRESSION) |
- |
|
- | - |
|
|
N*m (kgf*cm, ft.*lbf): Specified torque |
- | - |
|
Procedure | Part Name Code |
|
|
| |
|---|---|---|---|---|---|
|
22 | NO. 2 TIMING CHAIN COVER ASSEMBLY |
11320B |
|
- | - |
|
23 | ENGINE MOUNTING BRACKET RH |
12315A | - |
- | - |
|
24 | TIMING CHAIN COVER OIL SEAL |
11301C |
|
- | - |
|
25 | SPARK PLUG TUBE GASKET |
11193 | - |
- | - |
|
26 | CYLINDER HEAD COVER SUB-ASSEMBLY |
11201 |
|
- | - |
|
27 | WATER OUTLET PIPE GASKET |
16345 |
|
- | - |
|
28 | WATER BY-PASS OUTLET SUB-ASSEMBLY |
16305E |
|
- | - |
|
29 | WATER OUTLET GASKET |
16341 | - |
- | - |
|
30 | WATER OUTLET |
16331 |
|
- | - |
|
31 | CRANKSHAFT PULLEY ASSEMBLY |
13470 |
|
- | - |
|
|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) |
|
N*m (kgf*cm, ft.*lbf): Specified torque |
|
● | Non-reusable part |
★ | Precoated part |
|
Procedure | Part Name Code |
|
|
| |
|---|---|---|---|---|---|
|
32 | VACUUM PUMP ASSEMBLY |
29300 |
|
- | - |
|
33 | CAM TIMING CONTROL MOTOR O-RING |
13090E |
|
- | - |
|
34 | CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY |
13090D |
|
- | - |
|
35 | CAM TIMING OIL CONTROL SOLENOID O-RING |
15370A |
|
- | - |
|
36 | CAM TIMING OIL CONTROL SOLENOID ASSEMBLY |
15370 |
|
- | - |
|
37 | OIL PRESSURE CONTROL VALVE ASSEMBLY |
15250 |
|
- | - |
|
38 | VACUUM SURGE TANK |
25719 | - |
- | - |
|
39 | ENGINE OIL LEVEL DIPSTICK GUIDE |
11452D | - |
- | - |
|
40 | IGNITION COIL ASSEMBLY |
19500 |
|
- | - |
|
|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) |
|
N*m (kgf*cm, ft.*lbf): Specified torque |
|
● | Non-reusable part |
★ | Precoated part |
|
Procedure | Part Name Code |
|
|
| |
|---|---|---|---|---|---|
|
41 | FUEL INJECTOR SEAL |
23255A |
|
- | - |
|
42 | INJECTOR VIBRATION INSULATOR |
23291A | - |
- | - |
|
43 | C-RING |
- | - |
- | - |
|
44 | NO. 1 FUEL INJECTOR BACK-UP RING |
23256 | - |
- | - |
|
45 | NO. 3 FUEL INJECTOR BACK-UP RING |
23258 |
|
- | - |
|
46 | NOZZLE HOLDER CLAMP |
23695A | - |
- | - |
|
47 | DIRECT FUEL INJECTOR ASSEMBLY |
23250E |
|
- | - |
|
48 | FUEL DELIVERY PIPE |
23814B |
|
- | - |
|
49 | PORT FUEL INJECTOR ASSEMBLY |
23250F |
|
- | - |
|
50 | NO. 5 ENGINE WIRE |
82125N | - |
- | - |
|
51 | INJECTOR VIBRATION INSULATOR |
23291 | - |
- | - |
|
52 | FUEL DELIVERY SPACER |
23891 | - |
- | - |
|
53 | FUEL DELIVERY PIPE SUB-ASSEMBLY |
23807 |
|
- | - |
|
|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) |
|
N*m (kgf*cm, ft.*lbf): Specified torque |
|
● | Non-reusable part |
- | - |
|
Procedure | Part Name Code |
|
|
| |
|---|---|---|---|---|---|
|
54 | NO. 6 ENGINE WIRE |
82126A | - |
- | - |
|
55 | SENSOR WIRE |
82219C | - |
- | - |
|
56 | NO. 1 WATER BY-PASS HOSE ASSEMBLY |
- | - |
- | - |
|
57 | FUEL PUMP LIFTER ASSEMBLY |
23470 | - |
- | - |
|
58 | FUEL PUMP SPACER GASKET |
23224D | - |
- | - |
|
59 | FUEL PUMP FLANGE |
23191 | - |
- | - |
|
60 | TEMPORARILY INSTALL FUEL(ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure) |
23100X |
|
- | - |
|
61 | TEMPORARILY INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY |
23801P |
|
- | - |
|
62 | INSTALL FUEL(ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure) |
23100X |
|
- | - |
|
63 | INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY |
23801P |
|
- | - |
|
64 | FUEL TUBE SUB-ASSEMBLY |
23910A |
|
- | - |
|
65 | FUEL PIPE CLAMP |
23841K | - |
- | - |
|
|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) |
|
N*m (kgf*cm, ft.*lbf): Specified torque |
|
● | Non-reusable part |
- | - |
|
Procedure | Part Name Code |
|
|
| |
|---|---|---|---|---|---|
|
66 | NO. 1 INTAKE MANIFOLD TO HEAD GASKET |
17177 | - |
- | - |
|
67 | INTAKE MANIFOLD |
17111 |
|
- | - |
|
68 | NO. 1 FUEL VAPOR FEED HOSE |
23826 | - |
- | - |
|
69 | INTAKE MANIFOLD STAY |
17138B |
|
- | - |
|
70 | NO. 3 WATER BY-PASS PIPE |
16279 |
|
- | - |
|
71 | SET EGR VALVE ASSEMBLY |
25620 |
|
- | - |
|
72 | INSTALL NO. 4 WATER BY-PASS HOSE |
16281 | - |
- | - |
|
73 | NO. 1 EGR COOLER GASKET |
25685 |
|
- | - |
|
74 | EGR COOLER ASSEMBLY |
25680 |
|
- | - |
|
75 | WIRE HARNESS CLAMP BRACKET |
- | - |
- | - |
|
76 | INSTALL NO. 8 WATER BY-PASS HOSE |
16296 |
|
- | - |
|
77 | CONNECT NO. 4 WATER BY-PASS HOSE |
16281 | - |
- | - |
|
78 | NO. 3 WATER BY-PASS HOSE |
16267 | - |
- | - |
|
79 | INSTALL EGR VALVE ASSEMBLY |
25620 |
|
- | - |
|
80 | EGR INLET GASKET |
25628 | - |
- | - |
|
81 | EGR VALVE ADAPTER GASKET |
25629 | - |
- | - |
|
82 | NO. 1 EGR PIPE SUB-ASSEMBLY |
25601 |
|
- | - |
|
83 | THROTTLE BODY GASKET |
22271 |
|
- | - |
|
84 | NO. 5 WATER BY-PASS HOSE |
16282 |
|
- | - |
|
85 | THROTTLE BODY WITH MOTOR ASSEMBLY |
22030 |
|
- | - |
|
86 | CONNECT NO. 8 WATER BY-PASS HOSE |
16296 |
|
- | - |
|
*A | Type A |
*B | Type B |
|
|
N*m (kgf*cm, ft.*lbf): Specified torque |
● | Non-reusable part |
|
Procedure | Part Name Code |
|
|
| |
|---|---|---|---|---|---|
|
87 | EXHAUST MANIFOLD |
17141 |
|
- | - |
|
88 | NO. 1 EXHAUST MANIFOLD HEAT INSULATOR |
17167 |
|
- | - |
|
89 | WATER HOSE CLAMP BRACKET |
16575B | - |
- | - |
|
90 | FLOW SHUTTING VALVE (WATER BY-PASS HOSE ASSEMBLY) |
16260 | - |
- | - |
|
91 | NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY |
16207 | - |
- | - |
|
92 | NO. 2 RADIATOR HOSE |
16572D | - |
- | - |
|
93 | V-RIBBED BELT TENSIONER ASSEMBLY |
16620D | - |
- | - |
|
94 | ENGINE HANGER |
- |
|
- | - |
|
95 | ENGINE ASSEMBLY FROM ENGINE STAND |
- |
|
- | - |
|
|
N*m (kgf*cm, ft.*lbf): Specified torque |
● | Non-reusable part |
CAUTION / NOTICE / HINT
NOTICE:
This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.
Click here .gif)
PROCEDURE
1. INSTALL CYLINDER HEAD GASKET
-
|
*a | Lot No. |
- | - |
.png) |
Front of Engine | - |
- |
(1) Clean the cylinder block sub-assembly and cylinder head sub-assembly with solvent.
(2) Place a new cylinder head gasket on the cylinder block sub-assembly as shown in the illustration.
NOTICE:
Make sure to install the cylinder head gasket in the correct direction.
2. INSTALL CYLINDER HEAD SUB-ASSEMBLY
Click here
3. INSTALL VALVE LASH ADJUSTER ASSEMBLY
Click here
4. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY
Click here
5. INSTALL EXHAUST CAMSHAFT SUB-ASSEMBLY
Click here
6. INSTALL INTAKE CAMSHAFT SUB-ASSEMBLY
Click here
7. INSTALL CAMSHAFT BEARING CAP
Click here
8. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY
Click here
9. INSTALL FUEL PUMP LIFTER GUIDE
Click here
10. INSTALL TIMING CHAIN COVER ASSEMBLY
Click here
11. INSTALL CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY
Click here
12. SET NO. 1 CYLINDER TO TDC (COMPRESSION)
Click here
13. INSTALL NO. 1 CHAIN VIBRATION DAMPER
Click here
14. INSTALL CHAIN TENSIONER SLIPPER
Click here
15. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY
Click here
16. INSTALL CRANKSHAFT TIMING GEAR OR SPROCKET
17. INSTALL CHAIN SUB-ASSEMBLY
Click here
18. INSTALL CAMSHAFT TIMING GEAR ASSEMBLY
Click here
19. INSTALL OIL PUMP DRIVE CHAIN SUB-ASSEMBLY
Click here
20. INSTALL CHAIN TENSIONER PLATE
21. SET NO. 1 CYLINDER TO TDC (COMPRESSION)
Click here
22. INSTALL NO. 2 TIMING CHAIN COVER ASSEMBLY
Click here
23. INSTALL ENGINE MOUNTING BRACKET RH
24. INSTALL TIMING CHAIN COVER OIL SEAL
Click here
25. INSTALL SPARK PLUG TUBE GASKET
Click here
26. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY
Click here
27. INSTALL WATER OUTLET PIPE GASKET
28. INSTALL WATER BY-PASS OUTLET SUB-ASSEMBLY
Click here
29. INSTALL WATER OUTLET GASKET
30. INSTALL WATER OUTLET
Click here
31. INSTALL CRANKSHAFT PULLEY ASSEMBLY
Click here
32. INSTALL VACUUM PUMP ASSEMBLY
Click here
33. INSTALL CAM TIMING CONTROL MOTOR O-RING
Click here
34. INSTALL CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY
Click here
35. INSTALL CAM TIMING OIL CONTROL SOLENOID O-RING
36. INSTALL CAM TIMING OIL CONTROL SOLENOID ASSEMBLY
Click here
37. INSTALL OIL PRESSURE CONTROL VALVE ASSEMBLY
Click here
38. INSTALL VACUUM SURGE TANK
Click here
39. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE
Click here
40. INSTALL IGNITION COIL ASSEMBLY
Click here
41. INSTALL FUEL INJECTOR SEAL
Click here
42. INSTALL INJECTOR VIBRATION INSULATOR
|
|
Click here |
43. INSTALL C-RING
|
|
Click here |
44. INSTALL NO. 1 FUEL INJECTOR BACK-UP RING
|
|
|
45. INSTALL NO. 3 FUEL INJECTOR BACK-UP RING
|
|
|
46. INSTALL NOZZLE HOLDER CLAMP
Click here
47. INSTALL DIRECT FUEL INJECTOR ASSEMBLY
Click here
48. INSTALL FUEL DELIVERY PIPE
Click here
49. INSTALL PORT FUEL INJECTOR ASSEMBLY
Click here
50. INSTALL NO. 5 ENGINE WIRE
Click here
51. INSTALL INJECTOR VIBRATION INSULATOR
Click here
52. INSTALL FUEL DELIVERY SPACER
Click here
53. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY
Click here
54. INSTALL NO. 6 ENGINE WIRE
Click here
55. INSTALL SENSOR WIRE
Click here
56. INSTALL NO. 1 WATER BY-PASS HOSE ASSEMBLY
Click here
57. INSTALL FUEL PUMP LIFTER ASSEMBLY
58. INSTALL FUEL PUMP SPACER GASKET
59. INSTALL FUEL PUMP FLANGE
60. TEMPORARILY INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure)
Click here
61. TEMPORARILY INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY
Click here
62. INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure)
Click here
63. INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY
Click here
64. CONNECT FUEL TUBE SUB-ASSEMBLY
Click here
65. INSTALL FUEL PIPE CLAMP
66. INSTALL NO. 1 INTAKE MANIFOLD TO HEAD GASKET
Click here
67. INSTALL INTAKE MANIFOLD
Click here
68. CONNECT NO. 1 FUEL VAPOR FEED HOSE
Click here
69. INSTALL INTAKE MANIFOLD STAY
Click here
70. INSTALL NO. 3 WATER BY-PASS PIPE
Click here
71. SET EGR VALVE ASSEMBLY
Click here
72. INSTALL NO. 4 WATER BY-PASS HOSE
73. INSTALL NO. 1 EGR COOLER GASKET
74. INSTALL EGR COOLER ASSEMBLY
Click here
75. INSTALL WIRE HARNESS CLAMP BRACKET
Click here
76. INSTALL NO. 8 WATER BY-PASS HOSE
77. CONNECT NO. 4 WATER BY-PASS HOSE
78. CONNECT NO. 3 WATER BY-PASS HOSE
79. INSTALL EGR VALVE ASSEMBLY
Click here
80. INSTALL EGR INLET GASKET
81. INSTALL EGR VALVE ADAPTER GASKET
82. INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY
Click here
83. INSTALL THROTTLE BODY GASKET
Click here
84. INSTALL NO. 5 WATER BY-PASS HOSE
|
|
Click here |
85. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY
Click here
86. CONNECT NO. 8 WATER BY-PASS HOSE
|
|
Click here |
87. INSTALL EXHAUST MANIFOLD
- for 2WD
Click here
- for AWD
Click here
88. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR
Click here
89. INSTALL WATER HOSE CLAMP BRACKET
90. INSTALL FLOW SHUTTING VALVE (WATER BY-PASS HOSE ASSEMBLY)
Click here
91. INSTALL NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY
Click here
92. INSTALL NO. 2 RADIATOR HOSE
93. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY
Click here
94. INSTALL ENGINE HANGER
Click here
95. REMOVE ENGINE ASSEMBLY FROM ENGINE STAND
Click here
