Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Removal

REMOVAL

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

Procedure

Part Name Code

1

BRAKE MASTER CYLINDER SUB-ASSEMBLY

47201

-

-

-

2

NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

55606

-

-

-

3

LOOSEN CLEVIS LOCK NUT

-

-

-

-

4

BRAKE PEDAL RETURN SPRING

47101A

-

-

-

5

PUSH ROD PIN

47264A

-

-

-

Non-reusable part

-

-

Procedure

Part Name Code

6

NO. 1 ENGINE UNDER COVER ASSEMBLY

51410

-

-

-

7

DASH PANEL HEAT INSULATOR

55225C

-

-

-

Procedure

Part Name Code

8

CHECK VALVE TO CONNECTOR TUBE HOSE

-

-

-

-

9

NO. 5 BRAKE TUBE CLAMP

47375

-

-

-

10

NO. 4 BRAKE TUBE CLAMP

47374B

-

-

-

11

FUEL TUBE

-

-

-

-

12

SEPARATE BRAKE BOOSTER ASSEMBLY

44610

-

-

13

BRAKE MASTER CYLINDER PUSH ROD CLEVIS

-

-

-

-

14

REMOVE CLEVIS LOCK NUT

-

-

-

-

15

REMOVE BRAKE BOOSTER ASSEMBLY

44610

-

-

16

BRAKE BOOSTER GASKET

44785

-

-

-

*1

BRAKE LINE

-

-

Non-reusable part

-

-

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the brake booster assembly removal/installation are shown below.

HINT:

When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

  • Learning completes when vehicle is driven

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Front camera system

    Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more.

    Stop and start system

    Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)

  • Learning completes when vehicle is operated normally

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Power door lock control system

    • Back door opener

    Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.

    Power back door system

    Fully close the back door by hand.

    HINT:

    Initialization is not necessary if the above procedures are performed while the back door is closed.

    Air conditioning system

    After the ignition switch is turned to ON, the servo motor standard position is recognized.

    -

PROCEDURE

1. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY

Click here

2. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

Click here

3. LOOSEN CLEVIS LOCK NUT

*1

Lock Nut

*2

Brake Master Cylinder Push Rod Clevis

4. REMOVE BRAKE PEDAL RETURN SPRING

Click here

5. REMOVE PUSH ROD PIN

Click here

6. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

Click here

7. REMOVE DASH PANEL HEAT INSULATOR

8. DISCONNECT CHECK VALVE TO CONNECTOR TUBE HOSE

9. REMOVE NO. 5 BRAKE TUBE CLAMP

10. REMOVE NO. 4 BRAKE TUBE CLAMP

11. SEPARATE FUEL TUBE

12. SEPARATE BRAKE BOOSTER ASSEMBLY

Protective Tape

-

-

(1) Apply protective tape around the vehicle body.

(2) Remove the 4 nuts and push the brake booster assembly toward the engine compartment.

NOTICE:

Do not apply excessive force to the brake lines.

13. REMOVE BRAKE MASTER CYLINDER PUSH ROD CLEVIS

14. REMOVE CLEVIS LOCK NUT

15. REMOVE BRAKE BOOSTER ASSEMBLY

(1) Remove the brake booster assembly from the vehicle body.

NOTICE:

Do not apply excessive force to the brake lines.

16. REMOVE BRAKE BOOSTER GASKET

    READ NEXT:

     Disassembly

    DISASSEMBLY CAUTION / NOTICE / HINT COMPONENTS (DISASSEMBLY) Procedure Part Name Code 1 BRAKE VACUUM CHECK VALVE ASSEMB

     Inspection

    INSPECTION PROCEDURE 1. INSPECT BRAKE VACUUM CHECK VALVE ASSEMBLY (a) Check that there is ventilation from the booster side to the engine side, and no ventilation from the engine sid

     Reassembly

    REASSEMBLY CAUTION / NOTICE / HINT COMPONENTS (REASSEMBLY) Procedure Part Name Code 1 VACUUM SENSOR GROMMET

    SEE MORE:

     Fuel Pump Control (All Phase) Circuit Open (P12D013-P12D313)

    DESCRIPTION Refer to DTC P062712. Click here DTC No. Detection Item DTC Detection Condition Trouble Area MIL Note P12D013 Fuel Pump Control (All Phase) Circuit Open When the fuel pump control ECU operation duty ratio is 3 to 65%, an open is detected in the F

     Cylinder 1 Injector Circuit Range/Performance (P02EE00,P02EF00,P02F000,P02F100)

    DESCRIPTION By using Partial Lift Fuel Injection Control to spray fuel before the needle inside each direct fuel injector assembly has fully opened, the injection of fuel by the direct fuel injector assembly can be precisely controlled at partial lift. Due to the influence on the injected fuel volum

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