Toyota Corolla Cross: Installation

INSTALLATION

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	NO. 6 FUEL TANK CUSHION	77656B	-	-	-
2	FUEL TANK ASSEMBLY	77100	-	-	-
3	FUEL CUT OFF W/TUBE	-		-	-
4	FUEL TANK MAIN TUBE SUB-ASSEMBLY	77209F		-	-
5	FUEL TANK TO FILLER PIPE HOSE	77210	-	-	-
6	FUEL TANK BREATHER TUBE	-		-	-
7	NO. 1 FUEL TANK PROTECTOR	77641A	-	-	-
8	NO. 2 FUEL TANK PROTECTOR	77642A	-	-	-

	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)		N*m (kgf*cm, ft.*lbf): Specified torque
●	Non-reusable part	-	-

Procedure		Part Name Code
9	REAR SUSPENSION MEMBER SUB-ASSEMBLY	51206A	-	-	-
10	ADD FUEL	-		-	-
11	FUEL TANK VENT TUBE ASSEMBLY	77010	-	-	-
12	FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY	77020A	-	-	-

PROCEDURE

1. INSTALL NO. 6 FUEL TANK CUSHION

2. INSTALL FUEL TANK ASSEMBLY

CAUTION: The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the fuel tank assembly may fall off the engine lifter.

(1) Set the fuel tank assembly on an engine lifter.

NOTICE:

Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.

(2) Using the engine lifter, slowly raise the fuel tank assembly, and then temporarily install the fuel tank assembly with No. 1 fuel tank band subassemblies with the 4 bolts.

(3) Tighten the 4 bolts in the order shown in the illustration.

Torque:

45 N·m {459 kgf·cm, 33 ft·lbf}

NOTICE:

• Be careful not to drop the fuel tank assembly.
• When installing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.

3. CONNECT FUEL CUT OFF W/TUBE

(1) Connect the fuel tube connector to remove the FUEL CUT OFF W/TUBE from the FUEL TANK VENT HOSE SUB-ASSEMBLY.

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4. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

(1) Connectt the fuel tube connector to remove the fuel tank main tube sub-assembly from the fuel pipe.

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5. CONNECT FUEL TANK TO FILLER PIPE HOSE

6. CONNECT FUEL TANK BREATHER TUBE

(1) Connect the fuel tank breather tube from the fuel tank filler pipe sub-assembly.

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7. INSTALL NO. 1 FUEL TANK PROTECTOR

8. INSTALL NO. 2 FUEL TANK PROTECTOR

Torque:

10.5 N·m {107 kgf·cm, 8 ft·lbf}

9. INSTALL REAR SUSPENSION MEMBER SUB-ASSEMBLY

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10. ADD FUEL

11. INSTALL FUEL TANK VENT TUBE ASSEMBLY

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12. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

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