Toyota Corolla Cross: Installation

Toyota Corolla Cross (2022-2025) Service Manual / Engine & Hybrid System / M20a-fks (cooling) / Radiator / Installation

INSTALLATION

CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)

Procedure		Part Name Code
1	RADIATOR DRAIN COCK PLUG	16400B		-	-
2	RADIATOR SUPPORT LOWER	16535	-	-	-
3	RADIATOR SUPPORT CUSHION	16523A	-	-	-
4	RADIATOR ASSEMBLY	16400		-	-
5	NO. 2 RADIATOR HOSE	16572D	-	-	-
6	NO. 1 WATER BY-PASS HOSE	16261G	-	-	-
7	NO. 1 RADIATOR HOSE	16571C	-	-	-
8	NO. 2 WATER BY-PASS HOSE	16264D	-	-	-
9	FAN WITH MOTOR ASSEMBLY	-	-	-	-

PROCEDURE

1. INSTALL RADIATOR DRAIN COCK PLUG

NOTICE:

Replace the O-ring if it is damaged.

2. INSTALL RADIATOR SUPPORT LOWER

3. INSTALL RADIATOR SUPPORT CUSHION

4. INSTALL RADIATOR ASSEMBLY

NOTICE:

Do not apply excessive force to the cooler condenser assembly or pipe when installing the radiator assembly.
Do not damage the cooler condenser assembly when installing the cooler condenser assembly.

5. CONNECT NO. 2 RADIATOR HOSE

6. CONNECT NO. 1 WATER BY-PASS HOSE

7. CONNECT NO. 1 RADIATOR HOSE

8. CONNECT NO. 2 WATER BY-PASS HOSE

9. INSTALL FAN WITH MOTOR ASSEMBLY

Click here

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Data List / Active Test

DATA LIST / ACTIVE TEST NOTICE: In the table below, the values listed under "Normal Condition" are reference values. Do not depend solely on these reference values when deciding whether a part is faulty or not. When using the GTS with the ignition switch off, connect the GTS to the DLC3 a

Adjustment

ADJUSTMENT PROCEDURE 1. INSPECT AND ADJUST BRAKE PEDAL HEIGHT (a) Remove the front door scuff plate LH. Click here (b) Remove the cowl side trim sub-assembly LH. Click here (c) Turn back the front floor carpet assembly. (d) Check the brake pedal height. NOTICE: Inspect and adjust th

Toyota Corolla Cross: Installation

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Relay

Thermostat

Removal

SEE MORE:

Data List / Active Test

Adjustment