Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Installation

INSTALLATION

CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)

Procedure

Part Name Code

1

BRAKE PEDAL PAD

47121

-

-

-

2

WIRING HARNESS CONNECTOR

82824

-

-

-

3

STOP LIGHT SWITCH MOUNTING ADJUSTER

84345

-

-

-

4

BRAKE PEDAL SUPPORT ASSEMBLY

47110

-

-

5

WIRE HARNESS

-

-

-

-

6

PUSH ROD PIN

47264A

-

-

7

BRAKE PEDAL RETURN SPRING

47101A

-

-

8

STOP LIGHT SWITCH ASSEMBLY

84340

-

-

*A

for 2WD

-

-

*1

CLEVIS LOCK NUT

-

-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

Non-reusable part

Lithium soap base glycol grease

-

-

Procedure

Part Name Code

9

NO. 1 AIR DUCT

87211

-

-

10

FRONT NO. 1 CONSOLE BOX INSERT

58816D

-

-

-

11

INSTRUMENT PANEL SAFETY PAD ASSEMBLY

55400

-

-

-

12

INSPECT AND ADJUST BRAKE PEDAL

-

-

-

Non-reusable part

-

-

PROCEDURE

1. INSTALL BRAKE PEDAL PAD

2. INSTALL WIRING HARNESS CONNECTOR (for 2WD)

3. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER

4. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY

(1) Install the nut to the brake pedal support assembly.

(2) Temporarily install the brake pedal support assembly with 2 new clips.

(3) Install the 4 nuts.

Torque:

12.7 N·m {130 kgf·cm, 9 ft·lbf}

NOTICE:

Tighten the nuts in the order shown in the illustration.

(4) Install the brake pedal support assembly to the instrument panel reinforcement assembly with the bolt.

Torque:

23.6 N·m {241 kgf·cm, 17 ft·lbf}

5. INSTALL WIRE HARNESS

6. INSTALL PUSH ROD PIN

Lithium Soap Base Glycol Grease

-

-

(1) Apply lithium soap base glycol grease to the pushrod pin and installation hole of the brake pedal support assembly.

(2) Connect the brake master cylinder push rod clevis to the brake pedal support assembly with the push rod pin, and install a new clip as shown in the illustration.

NOTICE:

Be sure to install the push rod pin in the correct direction.

7. INSTALL BRAKE PEDAL RETURN SPRING

Front

-

-

(1) Install the brake pedal return spring to the brake pedal support assembly as shown in the illustration.

8. INSTALL STOP LIGHT SWITCH ASSEMBLY

Click here

9. INSTALL NO. 1 AIR DUCT

Click here

10. INSTALL FRONT NO. 1 CONSOLE BOX INSERT

Click here

11. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY

Click here

12. INSPECT AND ADJUST BRAKE PEDAL

Click here

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