Toyota Corolla Cross: Reassembly

Toyota Corolla Cross (2022-2025) Service Manual / Power Source & Network / M20a-fks (battery / Charging) / Generator / Reassembly

REASSEMBLY

CAUTION / NOTICE / HINT

COMPONENTS (REASSEMBLY)

Procedure		Part Name Code
1	GENERATOR PULLEY WITH CLUTCH	27415		-	-
2	GENERATOR PULLEY CAP	27416	-	-	-

N*m (kgf*cm, ft.*lbf): Specified torque

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Non-reusable part

PROCEDURE

1. INSTALL GENERATOR PULLEY WITH CLUTCH

T50 "TORX" Socket Wrench

(1) Secure the generator assembly in a vise between aluminum plates.

(2) Temporarily install a new generator pulley with clutch to the rotor shaft.

(3) Set SST and a T50 "TORX" socket wrench as shown in the illustration.

SST: 09820-30010

*a	Hold	*b	Turn
*c	T50 "TORX" Socket Wrench	-	-

(1) While holding SST in place, rotate the T50 "TORX" socket wrench counterclockwise, and install the generator pulley with clutch.

Torque:

79 N·m {806 kgf·cm, 58 ft·lbf}

NOTICE:

Check that the generator assembly is secured in the vise tightly.

(2) Remove SST and the T50 "TORX" socket wrench from the generator pulley with clutch.

(3) Check that the generator pulley with clutch rotates smoothly.

(4) Remove the generator assembly from the vise.

2. INSTALL GENERATOR PULLEY CAP

SEE MORE:

Disassembly

DISASSEMBLY CAUTION / NOTICE / HINT COMPONENTS (DISASSEMBLY) Procedure Part Name Code 1 FUEL SENDER GAUGE ASSEMBLY 83320 - - 2 WIRE HARNESS 77785 - - 3 NO. 2 FUEL SUCTION SUPPORT 77175 -

REPLACEMENT CAUTION / NOTICE / HINT CAUTION: To avoid the danger of being burned, do not remove the reserve tank cap or drain cock plug while the coolant (for inverter) is still hot. Pressurized, hot coolant (for inverter) and steam may be released and cause serious burns. *1

Toyota Corolla Cross: Reassembly

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Installation

M20a-fxs (battery / Charging)

Auxiliary Battery

SEE MORE:

Disassembly

Replacement