Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Reassembly

REASSEMBLY

CAUTION / NOTICE / HINT

Procedure

Part Name Code

1

WIRE HARNESS CLAMP BRACKET

-

-

-

-

2

FUEL HOSE BRACKET

23881B

-

-

-

3

HV AIR CONDITIONING WIRE

821H2

-

-

4

NO. 3 ENGINE WIRE

82123

-

-

5

NO. 2 INVERTER BRACKET

G9215

-

-

6

NO. 1 INVERTER BRACKET

G9214

-

-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

PROCEDURE

1. INSTALL WIRE HARNESS CLAMP BRACKET

Torque:

Bolt A :

10 N·m {102 kgf·cm, 7 ft·lbf}

Bolt B :

8.0 N·m {82 kgf·cm, 71 in·lbf}

2. INSTALL FUEL HOSE BRACKET

Torque:

13 N·m {133 kgf·cm, 10 ft·lbf}

3. INSTALL HV AIR CONDITIONING WIRE

CAUTION:

Be sure to wear insulated gloves.

NOTICE:

  • Do not allow any foreign matter or water to enter the inverter with converter assembly.
  • Do not touch the waterproof seal or terminals of the connector.
  • Do not damage the terminals, connector housing or inverter with converter assembly when connecting the connector.

*a

Waterproof Seal

-

-

Torque:

Bolt A :

8.0 N·m {82 kgf·cm, 71 in·lbf}

Bolt B :

10 N·m {102 kgf·cm, 7 ft·lbf}

4. INSTALL NO. 3 ENGINE WIRE

CAUTION:

Be sure to wear insulated gloves.

NOTICE:

  • Do not allow any foreign matter or water to enter the inverter with converter assembly.
  • Perform this procedure when it is necessary to replace the inverter with converter assembly and the No. 3 engine wire.

(1) Engage the clamp and connect the engine wire to the inverter with converter assembly with bolt and nut.

Torque:

Bolt :

10 N·m {102 kgf·cm, 7 ft·lbf}

Nut :

16 N·m {163 kgf·cm, 12 ft·lbf}

NOTICE:

  • Move the tool in the downward direction to tighten the nut as shown in the illustration.
  • To avoid damaging the threads, be sure to perform the procedure by hand.

(2) Engage the 2 claws.

5. INSTALL NO. 2 INVERTER BRACKET

NOTICE:

Make sure to support the inverter with converter assembly at the positions shown in the illustration, otherwise it may be damaged.

  • *a: Bottom of Inverter with Converter Assembly

    *b: Support

(1) Set the inverter with converter assembly on wooden blocks.

(2) Temporarily install the No. 2 inverter bracket to the inverter with converter assembly with the 2 bolts.

NOTICE:

Do not touch portion (A) of the No. 2 inverter bracket.

(3) Fully tighten the 2 bolts in the order shown in the illustration.

Torque:

15 N·m {153 kgf·cm, 11 ft·lbf}

6. INSTALL NO. 1 INVERTER BRACKET

(1) Temporarily install the No. 1 inverter bracket to the inverter with converter assembly with the 2 bolts.

NOTICE:

Do not touch portion (A) of the No. 1 inverter bracket.

(2) Fully tighten the 2 bolts in the order shown in the illustration.

Torque:

15 N·m {153 kgf·cm, 11 ft·lbf}

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