Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Reassembly

REASSEMBLY

CAUTION / NOTICE / HINT

COMPONENTS (REASSEMBLY)

Procedure

Part Name Code

1

FRONT AXLE OUTBOARD JOINT BOOT

-

-

-

2

FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP

43447F

-

-

3

FRONT AXLE OUTBOARD JOINT BOOT CLAMP

43447E

-

-

*A

for LH Side

-

-

*1

FRONT DRIVE OUTBOARD JOINT SHAFT ASSEMBLY

-

-

Non-reusable part

-

-

Procedure

Part Name Code

4

FRONT DRIVE SHAFT DAMPER

43474E

-

-

5

FRONT DRIVE SHAFT DAMPER CLAMP

43474G

-

-

6

FRONT DRIVE INBOARD JOINT ASSEMBLY

-

-

-

7

FRONT AXLE INBOARD JOINT BOOT

-

-

-

8

FRONT AXLE INBOARD JOINT BOOT CLAMP

43448F

-

-

9

FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP

43448G

-

-

10

INSPECT FRONT DRIVE SHAFT ASSEMBLY

43420

-

-

*A

for LH Side

*B

for RH Side

*1

TRIPOD JOINT

*2

FRONT DRIVE OUTBOARD JOINT SHAFT ASSEMBLY

*3

ROLLER

*4

SHAFT SNAP RING

Non-reusable part

-

-

CAUTION / NOTICE / HINT

NOTICE:

  • Secure the drive shaft in a vise between aluminum plates.
  • Do not overtighten the vise.

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. INSTALL FRONT AXLE OUTBOARD JOINT BOOT (for LH Side)

*1

Front Drive Outboard Joint Shaft Assembly

*2

Front No. 2 Axle Outboard Joint Boot Clamp

*3

Front Axle Outboard Joint Boot

*4

Front Axle Outboard Joint Boot Clamp

Outboard Joint Side

Inboard Joint Side

Grease

-

-

(1) Wrap the splines of the front drive outboard joint shaft assembly with protective tape to prevent the boot from being damaged.

(2) Install new parts to the front drive outboard joint shaft assembly in the following order:

1. Front No. 2 axle outboard joint boot clamp

2. Front axle outboard joint boot

3. Front axle outboard joint boot clamp

(3) Pack the joint portion of the front drive outboard joint shaft assembly and front axle outboard joint boot with grease.

Standard Grease Capacity:

90 to 110 g (3.17 to 3.88 oz.)

(4) Install the front axle outboard joint boot to the front drive outboard joint shaft assembly groove.

NOTICE:

  • Do not allow grease to adhere to the boot clamp track of the outboard joint boot.
  • Keep the inside of the outboard joint boot free of foreign matter.

2. INSTALL FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP (for LH Side)

*a

Hold

-

-

Turn

-

-

(1) Install the front No. 2 axle outboard joint boot clamp to the front axle outboard joint boot.

(2) Place SST onto the front No. 2 axle outboard joint boot clamp, press it against the boot and slightly tighten SST.

SST: 09521-24010

(3) Tighten SST so that the front No. 2 axle outboard joint boot clamp is pinched.

NOTICE:

Do not overtighten SST.

(4) Using SST, measure the clearance of the front No. 2 axle outboard joint boot clamp.

SST: 09240-00021

Clearance:

1.2 to 4.0 mm (0.0472 to 0.158 in.)

(5) If the clearance is not as specified, retighten SST.

3. INSTALL FRONT AXLE OUTBOARD JOINT BOOT CLAMP (for LH Side)

(a) Use the same procedure described for the front No. 2 axle outboard joint boot clamp.

4. INSTALL FRONT DRIVE SHAFT DAMPER

*1

Front Drive Shaft Damper

*2

Front Drive Shaft Damper Clamp

(1) Temporarily install the front drive shaft damper and 2 new front drive shaft damper clamps to the front drive outboard joint shaft assembly as shown in the illustration.

(2) Set the dimension (A) as specified below.

Dimension (A):

for LH Side

188.4 to 192.4 mm (7.42 to 7.57 in.)

for RH Side

419.0 to 423.0 mm (1.37 to 1.39 ft.)

5. INSTALL FRONT DRIVE SHAFT DAMPER CLAMP

HINT:

Use the same procedure for each front drive shaft damper clamp.

(1) Using needle-nose pliers, install the 2 front drive shaft damper clamps as shown in the illustration.

NOTICE:

  • Be sure to install the clamps in the correct position.
  • Do not damage the front drive shaft damper.

6. INSTALL FRONT DRIVE INBOARD JOINT ASSEMBLY

(a) for LH Side:

*1

Front Axle Inboard Joint Boot Clamp

*2

Front Axle Inboard Joint Boot

*3

Front No. 2 Axle Inboard Joint Boot Clamp

-

-

*a

Matchmark

-

-

Outboard Joint Side

Inboard Joint Side

Grease

-

-

(1) Install new parts to the front drive outboard joint shaft assembly in the following order:

1. Front axle inboard joint boot clamp

2. Front axle inboard joint boot

3. Front No. 2 axle inboard joint boot clamp

(2) Remove the protective tape.

(3) Align the matchmarks and install the tripod joint to the front drive outboard joint shaft assembly.

NOTICE:

Face the serrated side of the tripod joint outward and install it to the outboard joint end.

(4) Using a brass bar and a hammer, install the tripod joint to the front drive outboard joint shaft assembly.

NOTICE:

  • Keep the tripod joint free of foreign matter.
  • Be sure to install the tripod joint in the correct direction.

(5) Using a snap ring expander, install a new shaft snap ring to the front drive outboard joint shaft assembly.

(6) Pack the front drive inboard joint assembly and front axle inboard joint boot with grease.

Standard Grease Capacity:

170 to 190 g (6.00 to 6.70 oz.)

(7) Install the 3 rollers to the tripod joint.

NOTICE:

  • Make sure to install the rollers in the correct direction as shown in the illustration.
  • Do not drop the rollers.

(8) Align the matchmarks and install the front drive inboard joint assembly to the front drive outboard joint shaft assembly.

(b) for RH Side:

*1

Front Axle Inboard Joint Boot Clamp

*2

Front Axle Inboard Joint Boot

*3

Front No. 2 Axle Inboard Joint Boot Clamp

-

-

*a

Matchmark

-

-

Outboard Joint Side

Inboard Joint Side

Grease

-

-

(1) Install new parts to the front drive outboard joint shaft assembly in the following order:

1. Front axle inboard joint boot clamp

2. Front axle inboard joint boot

3. Front No. 2 axle inboard joint boot clamp

(2) Remove the protective tape.

(3) Align the matchmarks and install the tripod joint to the front drive outboard joint shaft assembly.

NOTICE:

Face the serrated side of the tripod joint outward and install it to the outboard joint end.

(4) Using a brass bar and a hammer, install the tripod joint to the front drive outboard joint shaft assembly.

NOTICE:

  • Do not tap the rollers.
  • Keep the tripod joint free of foreign matter.
  • Be sure to install the tripod joint in the correct direction.

(5) Using a snap ring expander, install a new shaft snap ring to the front drive outboard joint shaft assembly.

(6) Pack the front drive inboard joint assembly and front axle inboard joint boot with grease.

Standard Grease Capacity:

160 to 180 g (5.64 to 6.35 oz.)

(7) Align the matchmarks and install the front drive inboard joint assembly to the front drive outboard joint shaft assembly.

7. INSTALL FRONT AXLE INBOARD JOINT BOOT

(1) Install the front axle inboard joint boot to the front drive inboard joint assembly.

NOTICE:

  • Keep the grooves free of grease.
  • Keep the inside of the front axle inboard joint boot free of foreign matter.

(2) Check whether the drive shaft dimension (A) is within specification.

Dimension (A):

for LH Side

590.9 mm (1.94 ft.)

for RH Side

895.7 mm (2.94 ft.)

8. INSTALL FRONT AXLE INBOARD JOINT BOOT CLAMP

*a

Hold

-

-

Turn

-

-

(1) Place SST onto the front axle inboard joint boot clamp, press it against the boot and slightly tighten SST.

SST: 09521-24010

(2) Tighten SST so that the front axle inboard joint boot clamp is pinched.

NOTICE:

Do not overtighten SST.

(3) Using SST, measure the clearance of the front axle inboard joint boot clamp.

SST: 09240-00021

Clearance:

1.2 to 4.0 mm (0.0472 to 0.158 in.)

(4) If the clearance is not as specified, retighten SST.

9. INSTALL FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP

(a) Use the same procedure described for the front axle inboard joint boot clamp.

10. INSPECT FRONT DRIVE SHAFT ASSEMBLY

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