Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Reassembly

REASSEMBLY

CAUTION / NOTICE / HINT

COMPONENTS (REASSEMBLY)

Procedure

Part Name Code

1

FRONT DISC BRAKE BLEEDER PLUG

47547B

-

-

2

FRONT DISC BRAKE BLEEDER PLUG CAP

31478B

-

-

-

3

PISTON SEAL

-

-

-

4

FRONT DISC BRAKE PISTON

47731

-

-

5

CYLINDER BOOT

-

-

-

*1

FRONT DISC BRAKE CYLINDER

-

-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

Non-reusable part

Lithium soap base glycol grease

-

-

CAUTION / NOTICE / HINT

PROCEDURE

1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG

(1) Temporarily install the front disc brake bleeder plug to the front disc brake cylinder.

HINT:

Fully tighten the front disc brake bleeder plug after bleeding the system.

2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP

3. INSTALL PISTON SEAL

*1

Piston Seal

*2

Front Disc Brake Cylinder

Lithium Soap Base Glycol Grease

-

-

(1) Apply a light layer of lithium soap base glycol grease to the entire circumference of a new piston seal.

(2) Install the piston seal to the front disc brake cylinder.

NOTICE:

Securely install the piston seal into the groove of the front disc brake cylinder.

4. INSTALL FRONT DISC BRAKE PISTON

*1

Cylinder Boot

*2

Front Disc Brake Piston

Lithium Soap Base Glycol Grease

-

-

(1) Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot.

(2) Apply a light layer of lithium soap base glycol grease to the contact surfaces of the front disc brake piston.

(3) Install the cylinder boot to the front disc brake piston.

NOTICE:

Securely install the cylinder boot into the groove of the front disc brake piston.

(4) Install the front disc brake piston to the front disc brake cylinder.

NOTICE:

Do not forcibly install the front disc brake piston into the front disc brake cylinder.

5. INSTALL CYLINDER BOOT

*1

Cylinder Boot

*2

Front Disc Brake Piston

*3

Front Disc Brake Cylinder

-

-

(1) Install the cylinder boot to the front disc brake cylinder as shown in the illustration.

NOTICE:

  • Securely install the cylinder boot into the groove of the front disc brake cylinder and front disc brake piston.
  • Do not damage the cylinder boot.

    READ NEXT:

     Installation

    INSTALLATION CAUTION / NOTICE / HINT COMPONENTS (INSTALLATION) Procedure Part Name Code 1 FRONT DISC 43512

     Brake (rear)

     Rear Brake

    SEE MORE:

     ABS Pump Motor Control Internal Electronic Failure (C052C49)

    DESCRIPTION The ABS motor relay and pump motor are built into the brake actuator assembly. If the skid control ECU (brake actuator assembly) detects a malfunction in the drive circuit of the pump motor, this DTC is stored. DTC No. Detection Item DTC Detection

     Parts Location

    PARTS LOCATION ILLUSTRATION *1 ECM *2 NO. 1 ENGINE ROOM RELAY BLOCK AND NO. 1 JUNCTION BLOCK ASSEMBLY - INJ FUSE *3 IGNITION COIL ASSEMBLY *4 SPARK PLUG

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