Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Reassembly

REASSEMBLY

CAUTION / NOTICE / HINT

COMPONENTS (REASSEMBLY)

Procedure

Part Name Code

1

FRONT DISC BRAKE BLEEDER PLUG

47547B

-

-

2

FRONT DISC BRAKE BLEEDER PLUG CAP

31478B

-

-

-

3

PISTON SEAL

-

-

-

4

FRONT DISC BRAKE PISTON

47731

-

-

5

CYLINDER BOOT

-

-

-

*1

FRONT DISC BRAKE CYLINDER

-

-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

Non-reusable part

Lithium soap base glycol grease

-

-

CAUTION / NOTICE / HINT

PROCEDURE

1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG

(1) Temporarily install the front disc brake bleeder plug to the front disc brake cylinder.

HINT:

Fully tighten the front disc brake bleeder plug after bleeding the system.

2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP

3. INSTALL PISTON SEAL

*1

Piston Seal

*2

Front Disc Brake Cylinder

Lithium Soap Base Glycol Grease

-

-

(1) Apply a light layer of lithium soap base glycol grease to the entire circumference of a new piston seal.

(2) Install the piston seal to the front disc brake cylinder.

NOTICE:

Securely install the piston seal into the groove of the front disc brake cylinder.

4. INSTALL FRONT DISC BRAKE PISTON

*1

Cylinder Boot

*2

Front Disc Brake Piston

Lithium Soap Base Glycol Grease

-

-

(1) Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot.

(2) Apply a light layer of lithium soap base glycol grease to the contact surfaces of the front disc brake piston.

(3) Install the cylinder boot to the front disc brake piston.

NOTICE:

Securely install the cylinder boot into the groove of the front disc brake piston.

(4) Install the front disc brake piston to the front disc brake cylinder.

NOTICE:

Do not forcibly install the front disc brake piston into the front disc brake cylinder.

5. INSTALL CYLINDER BOOT

*1

Cylinder Boot

*2

Front Disc Brake Piston

*3

Front Disc Brake Cylinder

-

-

(1) Install the cylinder boot to the front disc brake cylinder as shown in the illustration.

NOTICE:

  • Securely install the cylinder boot into the groove of the front disc brake cylinder and front disc brake piston.
  • Do not damage the cylinder boot.

    READ NEXT:

     Installation

    INSTALLATION CAUTION / NOTICE / HINT COMPONENTS (INSTALLATION) Procedure Part Name Code 1 FRONT DISC 43512

     Brake (rear)

     Rear Brake

    SEE MORE:

     Inspection

    INSPECTION PROCEDURE 1. INSPECT NO. 1 COOLER THERMISTOR (a) Check the resistance. (1) Measure the resistance according to the value(s) in the table below. *a Component without harness connected (No. 1 Cooler Thermistor) *b Sensing Portion *c Resistance (kΩ)

     Back door

    The back door can be locked/unlocked and opened/closed by the following procedures. WARNING Observe the following precautions. Failure to do so may result in death or serious injury. ■Before driving the vehicle Before driving the vehicle, make sure that the back door is fully closed. If the back

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