Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Installation

INSTALLATION

CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)

Procedure

Part Name Code

1

VACUUM HOSE

-

-

-

-

2

NO. 1 INTAKE MANIFOLD TO HEAD GASKET

17177

-

-

-

3

INTAKE MANIFOLD

17111

-

-

4

INTAKE MANIFOLD STAY

17138B

-

-

5

NO. 3 WATER BY-PASS PIPE

16279

-

-

6

ENGINE WIRE

82121

-

-

-

7

NO. 1 FUEL VAPOR FEED HOSE

23826

-

-

-

8

E.F.I. VACUUM SENSOR ASSEMBLY (MANIFOLD ABSOLUTE PRESSURE SENSOR)

89421

-

-

-

9

EGR INLET GASKET

25628

-

-

-

10

EGR VALVE ADAPTER GASKET

25629

-

-

-

11

NO. 1 EGR PIPE SUB-ASSEMBLY

25601

-

-

12

THROTTLE BODY GASKET

22271

-

-

-

13

THROTTLE BODY WITH MOTOR ASSEMBLY

22030

-

-

14

AIR CLEANER CAP SUB-ASSEMBLY

-

-

-

-

15

INLET NO. 1 AIR CLEANER

17751

-

-

-

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click here

PROCEDURE

1. INSTALL VACUUM HOSE

2. INSTALL NO. 1 INTAKE MANIFOLD TO HEAD GASKET

3. INSTALL INTAKE MANIFOLD

(1) Temporarily install the intake manifold and No. 2 fuel delivery guard to the cylinder head sub-assembly with the 4 bolts and 2 nuts.

(2) Tighten the 3 bolts and 2 nuts in the order shown in the illustration.

Torque:

24 N·m {245 kgf·cm, 18 ft·lbf}

(3) Tighten the bolt.

Torque:

24 N·m {245 kgf·cm, 18 ft·lbf}

4. INSTALL INTAKE MANIFOLD STAY

(1) Engage the guide to install the intake manifold stay.

(2) Install the bolt (B).

Torque:

21 N·m {214 kgf·cm, 15 ft·lbf}

(3) Using an 8 mm socket wrench, install the bolt (A).

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

5. CONNECT NO. 3 WATER BY-PASS PIPE

(1) Using an 8 mm socket wrench, connect the No. 3 water by-pass pipe to the intake manifold with the bolt.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

6. CONNECT ENGINE WIRE

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

7. INSTALL NO. 1 FUEL VAPOR FEED HOSE

8. INSTALL E.F.I. VACUUM SENSOR ASSEMBLY (MANIFOLD ABSOLUTE PRESSURE SENSOR)

Click here

9. INSTALL EGR INLET GASKET

Click here

10. INSTALL EGR VALVE ADAPTER GASKET

Click here

11. INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY

Click here

12. INSTALL THROTTLE BODY GASKET

Click here

13. INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY

Click here

14. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

Click here

15. INSTALL INLET NO. 1 AIR CLEANER

Click here

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