Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: General Information

GENERAL INFORMATION

GENERAL DESCRIPTION

(a) This manual is written in accordance with SAE J2008.

(b) Repair operations can be separated mainly into the following 3 processes:

(1) Diagnosis

(2) Removing/Installing, Replacing, Disassembling/Reassembling, Checking and Adjusting

(3) Final Inspection

(c) The following procedures are omitted from this manual. However, these procedures must be performed.

(1) Use a jack or lift to perform operations.

(2) Clean all removed parts.

(3) Perform a visual check before and after performing any work.

PREPARATION

(a) Use of Special Service Tools (SST) and Special Service Materials (SSM) may be required, depending on the repair procedure. Be sure to use SST and SSM when they are required and follow the work procedure properly. A list of SST and SSM is in the "Preparation" section of this manual.

REPAIR PROCEDURES

(a) For component illustrations and procedures, there are 2 types of contents.

(b) For "removal", "installation", "disassembly" and "reassembly":

(1) For "removal", "installation", "disassembly" and "reassembly", the component illustrations include the key points of the procedures and the order in which they are performed.

Procedure

Part Name Code

1

FRONT DISC BRAKE BLEEDER PLUG

-

(Link)

-

-

2

FRONT DISC BRAKE BLEEDER PLUG CAP

-

-

-

-

3

PISTON SEAL

-

(Link)

-

-

4

FRONT DISC BRAKE PISTON

-

(Link)

-

-

5

CYLINDER BOOT

-

(Link)

-

-

6

FRONT DISC

43512

-

-

-

7

CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

-

-

-

-

8

ADD BRAKE FLUID

-

-

(Link)

-

9

PERFORM INITIALIZATION

-

-

-

(Link)

*A

Example

-

-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

Lithium soap base glycol grease

  1. The items in the following table are noted in the component illustrations.

    Symbol

    Contents

    *1: "Major areas involving basic vehicle performance such as moving/turning/stopping" indicates areas that require a higher degree of precision when tightening.

    *2: "Key points" refers to warnings, notices, SST usage, tightening sequences, etc., basically indicating non-trivial work procedures.

    Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)*1

    N*m (kgf*cm, ft.*lbf): Specified torque

    Non-reusable part

    Precoated part

    Apply Lubricant Here

    Do not apply lubricants to the threaded parts

    Indicates key points of the procedure*2

    Disconnect or reconnect negative battery terminal

    Drain or fill oil/fluid (engine oil, coolant, brake fluid, etc.)

    Initialize, configure, calibrate, etc.

  2. Numbers shown in the illustrations and procedure tables indicate the sequence in which steps should be performed.
  3. The included "Part Name Code" is used when searching for the applicable component in the Parts Catalog.

(2) Illustrations of similar vehicle models are sometimes used. In these cases, minor details may be different from the actual vehicle.

  1. The illustrations show the locations for the work and the work procedures to be performed, while the explanation text includes only those tasks which involve key points, with detailed work instructions, standard values and notices.

    Illustration

    What to do and where to do it

    Task heading

    What work will be performed

    Explanation text

    • How to perform the task
    • Information such as specifications and warnings, which are written in boldface text
  2. Step numbers within the illustration indicate the numbers for the explanation text.
  3. Symbols indicate steps with key points.
  4. Procedures are presented in a step-by-step format.

(c) For contents other than "removal", "installation", "disassembly" and "reassembly":

(1) A component illustration is placed under the title where necessary.

*A

Example

-

-

*1

CYLINDER BOOT

*2

PISTON SEAL

*3

FRONT DISC BRAKE PISTON

*4

FRONT DISC BRAKE BLEEDER PLUG

*5

FRONT DISC BRAKE BLEEDER PLUG CAP

*6

SET RING

*7

DISC BRAKE CYLINDER ASSEMBLY LH

-

-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

Lithium soap base glycol grease

  1. The items in the following table are noted in the component illustrations.

    Symbol

    Contents

    Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

    N*m (kgf*cm, ft.*lbf): Specified torque

    Non-reusable part

    Precoated part

    Apply Lubricant Here

    Do not apply lubricants to the threaded parts

    CAUTION:

    "Major areas involving basic vehicle performance such as moving/turning/stopping" indicates areas that require a higher degree of precision when tightening.

  2. Non-reusable parts, grease application areas, precoated parts and torque specifications are noted in the component illustrations.

(2) Illustrations of similar vehicle models are sometimes used. In these cases, minor details may be different from the actual vehicle.

  1. Only items with key points are described in the text. What to do and other details are explained using illustrations next to the text. Both the text and illustrations are accompanied by standard values and notices.

    Illustration

    What to do and where to do it

    Task heading

    What work will be performed

    Explanation text

    • How to perform the task
    • Information such as specifications and warnings, which are written in boldface text
  2. Torque specifications, grease application areas and non-reusable parts are emphasized in the procedures.

    HINT:

    There are cases where such information can only be explained by using an illustration. In these cases, torque, oil and other information are described in the illustration.

  3. Procedures are presented in a step-by-step format.

SERVICE SPECIFICATIONS

(a) Specifications are presented in boldface text throughout the manual. The specifications are also found in the "Specifications" section for reference.

TERM DEFINITIONS

CAUTION

Possibility of injury to you or other people

NOTICE

Possibility of damage to components being repaired

HINT

Provides additional information to help you perform repairs

INTERNATIONAL SYSTEM OF UNITS

(a) The units used in this manual comply with the International System of Units (SI UNIT) standard. Other units from the metric system and the English systems are also provided.

  • Example:

Torque:

30 N·m {306 kgf·cm, 22 ft·lbf}

    READ NEXT:

     Identification Information

    Vehicle Identification And Serial Numbers VEHICLE IDENTIFICATION AND SERIAL NUMBERS VEHICLE IDENTIFICATION NUMBER (a) The vehicle identification number is stamped on the vehicle body and on the

     Repair Instruction

     Precaution

    PRECAUTION BASIC REPAIR HINT (a) HINTS ON OPERATIONS 1 Attire Always wear a clean uniform. A hat and safety shoes must be worn. 2

    SEE MORE:

     Reassembly

    REASSEMBLY CAUTION / NOTICE / HINT COMPONENTS (REASSEMBLY) Procedure Part Name Code 1 NO. 1 COOLER THERMISTOR 88625 - - 2 NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY 88501 - - 3 COOLER EXPANSION VALVE

     Inspection

    INSPECTION PROCEDURE 1. INSPECT FRONT SEAT CUSHION HEATER ASSEMBLY LH (a) Measure the resistance according to the value(s) in the table below. *a Component without harness connected (Front Seat Cushion Heater Assembly LH) - - Standard Resistance: Tester Connectio

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