Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Disassembly

DISASSEMBLY

CAUTION / NOTICE / HINT

COMPONENTS (DISASSEMBLY)

Procedure

Part Name Code

1

FUEL SENDER GAUGE ASSEMBLY

83320

-

-

2

FUEL SUCTION PLATE SUB-ASSEMBLY

77024A

-

-

-

3

NO. 2 FUEL SUCTION SUPPORT

77175

-

-

-

4

FUEL PUMP

23221

-

-

-

5

FUEL PUMP HARNESS

77785

-

-

6

FUEL PUMP SPACER

23225A

-

-

-

*1

FUEL SUB-TANK SUB-ASSEMBLY

-

-

Non-reusable part

-

-

CAUTION / NOTICE / HINT

NOTICE:

Do not disconnect the tube shown in the illustration when disassembling the fuel suction tube with pump and gauge assembly. Doing so will cause reassembly of the fuel suction tube with pump and gauge assembly to be impossible as the tube is pressed into the fuel suction plate sub-assembly.

*a

Tube

PROCEDURE

1. REMOVE FUEL SENDER GAUGE ASSEMBLY

Click here

2. REMOVE FUEL SUCTION PLATE SUB-ASSEMBLY

*1

Fuel Suction Plate Sub-assembly

-

-

Pull

Slide

3. REMOVE NO. 2 FUEL SUCTION SUPPORT

*a

Fuel Tube Supporter

-

-

4. REMOVE FUEL PUMP

5. REMOVE FUEL PUMP HARNESS

NOTICE:

Do not damage the wire harness.

(1) Disengage the clamp.

NOTICE:

When disengaging each wire harness from the clamp, disengage one wire at a time.

(2) Disconnect the 2 fuel pump harness connectors and remove the fuel pump harness from the fuel suction plate sub-assembly.

6. REMOVE FUEL PUMP SPACER

*1

O-ring

*2

Fuel Pump Spacer

    READ NEXT:

     Inspection

    INSPECTION PROCEDURE 1. INSPECT FUEL PUMP (a) Measure the resistance according to the value(s) in the table below. Standard Resistance: Tester Connection Specified Condition

     Reassembly

    REASSEMBLY CAUTION / NOTICE / HINT COMPONENTS (REASSEMBLY) Procedure Part Name Code 1 FUEL PUMP SPACER 23225A - - 2 FUEL PUMP HA

     Installation

    INSTALLATION CAUTION / NOTICE / HINT COMPONENTS (INSTALLATION) Procedure Part Name Code 1 FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 77020A

    SEE MORE:

     Hybrid/EV Battery Current/DC/DC Converter Current Signal Compare Failure (P1CFF62)

    DTC SUMMARY MALFUNCTION DESCRIPTION If there is a large difference between the reactor current sensor value and the HV battery current sensor value, a malfunction will be detected. Internal inverter malfunction Current sensor malfunction Inverter with converter assembly internal circuit

     Engine Oil Temperature Sensor Circuit Short to Battery or Open (P019515)

    DESCRIPTION Refer to DTC P019511. Click here DTC No. Detection Item DTC Detection Condition Trouble Area MIL Note P019515 Engine Oil Temperature Sensor Circuit Short to Battery or Open The engine oil temperature sensor output voltage is higher than 4.865 V f

    © 2020-2026 Copyright www.tcorollacross.com PT NL