Toyota Corolla Cross: Disassembly

DISASSEMBLY

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	HARNESS	-	-	-	-
2	WIRE HARNESS	-	-	-	-
3	STARTER INRUSH CURRENT REDUCTION RELAY	28249	-	-	-
4	REPAIR SERVICE STARTER KIT	28226B		-	-
5	PLUNGER	-		-	-
6	STARTER YOKE ASSEMBLY	28120	-	-	-
7	STARTER COMMUTATOR END FRAME ASSEMBLY	-		-	-
8	STARTER BRUSH HOLDER ASSEMBLY	28140		-	-
9	STARTER ARMATURE ASSEMBLY	28160	-	-	-
10	STARTER ARMATURE PLATE	-		-	-
11	PLANETARY GEAR	-	-	-	-
12	STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY	28021		-	-

PROCEDURE

1. REMOVE HARNESS

2. REMOVE WIRE HARNESS

3. REMOVE STARTER INRUSH CURRENT REDUCTION RELAY

4. REMOVE SERVICE STARTER KIT

5. REMOVE PLUNGER

(1) While lifting the rear of the magnet switch, remove the hook from the pinion drive lever, then remove the repair service starter kit.

NOTICE:

Do not drop the plunger when removing the repair service starter kit.

6. REMOVE STARTER YOKE ASSEMBLY

7. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY

(1) Remove the 2 screws.

(2) While holding down the lead wire, remove the starter commutator end frame assembly from the starter yoke assembly.

8. REMOVE STARTER BRUSH HOLDER ASSEMBLY

(1) Using a screwdriver, hold the brush spring back and disconnect the 4 brushes.

(2) Remove the starter brush holder assembly from the starter armature assembly.

9. REMOVE STARTER ARMATURE ASSEMBLY

10. REMOVE STARTER ARMATURE PLATE

(1) Remove the starter armature plate from the starter drive housing assembly or starter yoke assembly.

11. REMOVE PLANETARY GEAR

12. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY

(1) Remove the starter center bearing clutch sub-assembly together with the pinion drive lever and rubber seal from the starter drive housing assembly.

(2) Remove the pinion drive lever and rubber seal from the starter center bearing clutch sub-assembly.

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