Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Removal

REMOVAL

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

Procedure

Part Name Code

1

PRECAUTION

-

-

-

2

DISCHARGE FUEL SYSTEM PRESSURE

-

-

-

3

DISCONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

-

-

-

-

4

EGR VALVE ASSEMBLY

25620

-

-

-

5

INTAKE MANIFOLD

17111

-

-

-

6

FUEL TUBE SUB-ASSEMBLY

23910A

-

-

7

NO. 1 FUEL PIPE SUB-ASSEMBLY

23801

-

-

8

FUEL(ENGINE ROOM SIDE) PUMP ASSEMBLY

23100X

-

-

9

FUEL PUMP FLANGE

23191

-

-

-

10

FUEL PUMP SPACER GASKET

23224D

-

-

-

11

FUEL PUMP LIFTER ASSEMBLY

23470

-

-

-

Non-reusable part

-

-

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel pump assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

Replacement of fuel pump assembly

Inspection after repair

  • Poor idle, etc.
  • Engine start function, etc.

CAUTION:

  • Never perform work on fuel system components near any possible ignition sources.
  • Vaporized fuel could ignite, resulting in a serious accident.
  • Do not perform work on fuel system components without first disconnecting the cable from the negative (-) auxiliary battery terminal.
  • Sparks could cause vaporized fuel to ignite, resulting in a serious accident.
  • To prevent serious injury due to fuel spray from the high-pressure fuel lines, always discharge fuel system pressure before removing any fuel system components.

NOTICE:

  • After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 120 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal.
  • This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

    Click here

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

  • Learning completes when vehicle is driven.

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Front camera system

    Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more.

    Stop and start system

    Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)

  • Learning completes when vehicle is operated normally

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Power door lock control system

    • Back door opener

    Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.

    Power back door system

    Fully close the back door by hand.

    HINT:

    Initialization is not necessary if the above procedures are performed while the back door is closed.

    Air conditioning system

    After the ignition switch is turned to ON, the servo motor standard position is recognized.

    -

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal.

Click here

2. DISCHARGE FUEL SYSTEM PRESSURE

Click here

3. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

Click here

4. REMOVE EGR VALVE ASSEMBLY

Click here

5. REMOVE INTAKE MANIFOLD

Click here

6. DISCONNECT FUEL TUBE SUB-ASSEMBLY

(1) Disconnect the fuel tube sub-assembly from the fuel pump assembly.

Click here

7. REMOVE NO. 1 FUEL PIPE SUB-ASSEMBLY

(1) Disconnect the ignition coil assembly connector.

(2) Using an 8 mm socket wrench, remove the bolt.

(3) Using a 17 mm union nut wrench, loosen the 2 union nuts of the No. 1 fuel pipe sub-assembly.

(4) Loosen the 2 bolts of the fuel pump assembly.

(5) Remove the No. 1 fuel pipe sub-assembly from the fuel delivery pipe and fuel pump assembly.

8. REMOVE FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY

NOTICE:

When replacing the fuel pump assembly, it is necessary to replace the No. 1 fuel pipe sub-assembly with a new one.

9. REMOVE FUEL PUMP FLANGE

10. REMOVE FUEL PUMP SPACER GASKET

11. REMOVE FUEL PUMP LIFTER ASSEMBLY

    READ NEXT:

     Inspection

    INSPECTION PROCEDURE 1. INSPECT FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (a) Measure the resistance according to the value(s) in the table below. Standard Resistance: Tester Connection

     Installation

    INSTALLATION CAUTION / NOTICE / HINT COMPONENTS (INSTALLATION) Procedure Part Name Code 1 FUEL PUMP LIFTER ASSEMBLY 23470 - - 2

     Fuel Pump Ecu

    RemovalREMOVAL CAUTION / NOTICE / HINT COMPONENTS (REMOVAL) Procedure Part Name Code 1 DECK TRIM SIDE PANEL ASSEMBLY LH 64740C - - - 2

    SEE MORE:

     M20a-fxs Air Cleaner Filter Element

    Removal REMOVAL CAUTION / NOTICE / HINT COMPONENTS (REMOVAL) Procedure Part Name Code 1 AIR CLEANER CAP SUB-ASSEMBLY 17705 - - - 2 AIR CLEANER F

     Auxiliary Battery is Discharged

    DESCRIPTION General causes of auxiliary battery depletion include the switches of electrical devices mistakenly left on, service life of the auxiliary battery, charging device malfunction, or application of excessive electrical load by the customer, etc. Therefore, it is important to properly

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