Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Removal

REMOVAL

CAUTION / NOTICE / HINT

COMPONENTS (REOVAL)

Procedure

Part Name Code

1

TAIL EXHAUST PIPE ASSEMBLY

17430

-

-

2

MAIN MUFFLER UPPER HEAT INSULATOR

58327D

-

-

-

Non-reusable part

-

-

Procedure

Part Name Code

3

SERVICE PLUG GRIP

G3834

-

-

-

4

REMOVE CONNECTOR COVER ASSEMBLY

-

-

-

5

CHECK TERMINAL VOLTAGE

-

-

-

6

INSTALL CONNECTOR COVER ASSEMBLY

-

-

-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

Procedure

Part Name Code

7

DECK BOARD ASSEMBLY

58410B

-

-

-

8

SPARE WHEEL CUSHION

64777J

-

-

-

Procedure

Part Name Code

9

SEPARATE REAR TRACTION MOTOR CABLE

G1149

-

-

10

REAR SUSPENSION MEMBER SUB-ASSEMBLY

51206A

-

-

-

11

CONNECTOR COVER

82821T

-

-

12

MOTOR CABLE TERMINAL CAP

G114D

-

-

13

REMOVE REAR TRACTION MOTOR CABLE

G1149

-

-

*1

CONNECTOR COVER BRACKET

-

-

Non-reusable part

-

-

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during rear traction motor cable removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedures

Effect/Inoperative Function when Necessary Procedure not Performed

Link

Replacement of rear traction motor with transaxle assembly

Resolver learning

  • DTCs are stored
  • ABS warning light illuminates
  • Brake system warning light (yellow indicator) illuminates
  • Slip indicator light illuminates
  • Electronically controlled brake system does not operate correctly

Rear wheel alignment adjustment

  • Perform "Reset Memory"
  • Perform "Calibration"
  • DTCs are stored
  • ABS warning light illuminates
  • Brake system warning light (yellow indicator) illuminates
  • Slip indicator light illuminates
  • Electronically controlled brake system does not operate correctly

CAUTION:

  • Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the repair manual.

    Click here

  • To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.

HINT:

When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

  • Learning completes when vehicle is driven

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Front Camera System

    Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 5 second or more.

  • Learning completes when vehicle is operated normally

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Power door lock control system

    • Back door opener

    Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.

    Power back door system

    Fully close the back door by hand.

    HINT:

    Initialization is not necessary if the above procedures are performed while the back door is closed.

    Air conditioning system

    After the ignition switch is turned to ON, the servo motor standard position is recognized.

    -

PROCEDURE

1. REMOVE TAIL EXHAUST PIPE ASSEMBLY

Click here

2. REMOVE MAIN MUFFLER UPPER HEAT INSULATOR

3. REMOVE SERVICE PLUG GRIP

Click here

4. REMOVE CONNECTOR COVER ASSEMBLY

Click here

5. CHECK TERMINAL VOLTAGE

Click here

6. INSTALL CONNECTOR COVER ASSEMBLY

Click here

7. REMOVE DECK BOARD ASSEMBLY

Click here

8. REMOVE SPARE WHEEL CUSHION

Click here

9. SEPARATE REAR TRACTION MOTOR CABLE

CAUTION:

Be sure to wear insulated gloves.

(1) Disengage the claw and raise the lock lever to disconnect the connector as shown in the illustration.

(2) Disconnect the connector.

(3) Disengage the clamp to separate the rear traction motor cable.

(4) Disengage the clamp to separate the rear traction motor cable.

(5) Remove the grommet and pull out the rear traction motor cable to the outside of the vehicle.

10. REMOVE REAR SUSPENSION MEMBER SUB-ASSEMBLY

Click here

11. REMOVE CONNECTOR COVER

CAUTION:

Be sure to wear insulated gloves.

*a

CONNECTOR COVER BRACKET

-

-

12. REMOVE MOTOR CABLE TERMINAL CAP

CAUTION:

Be sure to wear insulated gloves.

13. REMOVE REAR TRACTION MOTOR CABLE

CAUTION:

Be sure to wear insulated gloves.

*a

Waterproof Seal

-

-

(1) Disengage the 5 clamps to separate the rear traction motor cable.

(2) Remove the bolt to separate the rear traction motor cable.

(3) Using an insulated tool, remove the 3 bolts and disconnect the rear traction motor cable from the rear traction motor with transaxle assembly.

NOTICE:

  • Keep the rear traction motor cable and their installation area free from foreign matter, water, etc.
  • Do not touch the waterproof seal or terminals of the rear traction motor cable.
  • Cover the hole where the rear traction motor cable was connected with tape (non-residue type) or equivalent to prevent entry of foreign matter.

    READ NEXT:

     Installation

    INSTALLATION CAUTION / NOTICE / HINT COMPONENTS (INSTALLATION) Procedure Part Name Code 1 INSTALL REAR TRACTION MOTOR C

     Rear Traction Motor

     Removal

    REMOVAL CAUTION / NOTICE / HINT COMPONENTS (REOVAL) Procedure Part Name Code 1 PERFORM RESOLVER INITIALIZATION

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