Toyota Corolla Cross: Installation

INSTALLATION

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	SET EGR VALVE ASSEMBLY	25620		-	-
2	NO. 8 WATER BY-PASS HOSE	16296	-	-	-
3	NO. 4 WATER BY-PASS HOSE	16281	-	-	-
4	EGR COOLER ASSEMBLY	25680	-	-	-
5	INSTALL EGR VALVE ASSEMBLY	25620		-	-
6	EGR INLET GASKET	25628	-	-	-
7	EGR VALVE ADAPTER GASKET	25629	-	-	-
8	NO. 1 EGR PIPE SUB-ASSEMBLY	25601		-	-
9	INSPECT FOR COOLANT LEAK	-		-	-
10	INSPECT FOR EXHAUST GAS LEAK	-		-	-
11	PERFORM INITIALIZATION	-	-	-

N*m (kgf*cm, ft.*lbf): Specified torque

●

Non-reusable part

CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click here

PROCEDURE

1. SET EGR VALVE ASSEMBLY

NOTICE: Perform "Inspection After Repair" after replacing the EGR valve assembly. Click here

(1) Set the EGR valve assembly to the camshaft housing.

HINT:

At this time, do not install the parts with bolts.

2. CONNECT NO. 8 WATER BY-PASS HOSE

3. CONNECT NO. 4 WATER BY-PASS HOSE

4. INSTALL EGR COOLER ASSEMBLY

Click here

5. INSTALL EGR VALVE ASSEMBLY

(1) Using the 8 mm socket wrench, install the EGR valve assembly with the 2 bolts.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

6. INSTALL EGR INLET GASKET

7. INSTALL EGR VALVE ADAPTER GASKET

8. INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY

(1) Using an 8 mm socket wrench, install the No. 1 EGR pipe sub-assembly to the intake manifold and EGR valve assembly with the 4 bolts.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

(2) Connect the EGR valve assembly connector.

9. INSPECT FOR COOLANT LEAK

Click here

10. INSPECT FOR EXHAUST GAS LEAK

Click here

11. PERFORM INITIALIZATION

(a) Perform "Inspection After Repair" after replacing the EGR valve assembly.

Click here

READ NEXT: