Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Installation

INSTALLATION

CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)

Procedure

Part Name Code

1

NO. 2 FUEL SENDER GAUGE ASSEMBLY

83320B

-

-

2

FUEL TANK VENT TUBE ASSEMBLY

77010

-

-

3

FUEL PUMP GAUGE RETAINER

77144

-

-

-

4

NO. 1 FUEL TUBE CLAMP

77285D

-

-

-

5

REAR FLOOR SERVICE HOLE COVER

58325M

-

-

6

FUEL SENDER GAUGE ASSEMBLY

83320

-

-

7

FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

77020A

-

-

-

*1

FUEL RETUN VENT TUBE SUB-ASSEMBLY

   

Non-reusable part

-

-

PROCEDURE

1. INSTALL NO. 2 FUEL SENDER GAUGE ASSEMBLY

(1) Attach the claw and install the No. 2 fuel sender gauge assembly.

NOTICE:

Be careful not to bend the arm of the fuel sender gauge assembly.

(2) Attach the 2 clamps and connect the wire harness to the fuel tank vent tube assembly.

NOTICE:

Do not damage the wire harness.

(3) Connect the connector to the fuel tank vent tube assembly.

2. INSTALL FUEL TANK VENT TUBE ASSEMBLY

(1) Install a new gasket to the fuel tank assembly.

(2) Connect the fuel return vent tube sub-assembly and set the fuel tank vent tube assembly to the fuel tank assembly.

Click here

*1

Fuel Return Vent Tube Sub-assembly

Front of the Vehicle

  • Make sure to correctly assemble the fuel return vent tube sub-assembly as shown in the illustration. If assembled incorrectly, the fuel sender gauge assembly (No. 2 fuel sender gauge assembly) may catch on the fuel return vent tube resulting in incorrect operation of the fuel sender gauge assembly (No. 2 fuel sender gauge assembly) and an incorrect value being displayed on the fuel gauge.
  • When connecting the fuel tube connector, do not excessively pull on the fuel return vent tube sub-assembly.
  • Be careful not to bend the arm of the No. 2 fuel sender gauge assembly.

3. INSTALL FUEL PUMP GAUGE RETAINER

HINT:

Perform the same procedure as for the fuel suction tube with pump and gauge assembly.

Click here

4. INSTALL NO.1 FUEL TUBE CLAMP

Click here

5. INSTALL REAR FLOOR SERVICE HOLE COVER (for RH Side)

(1) Remove any remaining butyl tape from the rear floor service hole cover and body.

(2) Connect the connector to the fuel tank vent tube assembly.

(3) Install the rear floor service hole cover with new butyl tape.

NOTICE:

Securely install the rear floor service hole cover.

6. INSTALL FUEL SENDER GAUGE ASSEMBLY

(1) Attach the claw and install the fuel sender gauge assembly.

NOTICE:

Be careful not to bend the arm of the fuel sender gauge assembly.

(2) Attach the 2 clamps and connect the wire harness.

NOTICE:

Do not damage the wire harness.

(3) Connect the connector to the fuel suction plate sub-assembly.

7. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

Click here

    READ NEXT:

     Fuel System

     Precaution

    PRECAUTION CAUTION: Never perform work on fuel system components near any possible ignition sources. Vaporized fuel could ignite, resulting in a serious accident. Do not perform work

     Parts Location

    PARTS LOCATION ILLUSTRATION *A for 2WD - - *1 ECM *2 NO. 1 ENGINE ROOM RELAY BLOCK AND NO. 1 ENGINE ROOM JUNCTION BLOCK - IG2 NO. 1 RELAY - EFI-MAIN NO. 2 REL

    SEE MORE:

     Installation

    INSTALLATION CAUTION / NOTICE / HINT COMPONENTS (INSTALLATION) Procedure Part Name Code 1 BATTERY STATE SENSOR ASSEMBLY 28850C - - - 2 SIDE DECK TR

     Fuel Pump Control General Electrical Failure (P12D501)

    DESCRIPTION Refer to DTC P062712. Click here DTC No. Detection Item DTC Detection Condition Trouble Area MIL Note P12D501 Fuel Pump Control General Electrical Failure When the fuel pump control ECU operation duty ratio is 3 to 65%, the fuel pump control ECU

    © 2020-2025 Copyright www.tcorollacross.com PT NL