Toyota Corolla Cross: Installation

INSTALLATION

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	NO. 2 FUEL SENDER GAUGE ASSEMBLY	83320B		-	-
2	FUEL TANK VENT TUBE ASSEMBLY	77010		-	-
3	FUEL PUMP GAUGE RETAINER	77144	-	-	-
4	NO. 1 FUEL TUBE CLAMP	77285D	-	-	-
5	REAR FLOOR SERVICE HOLE COVER	58325M		-	-
6	FUEL SENDER GAUGE ASSEMBLY	83320		-	-
7	FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY	77020A	-	-	-

PROCEDURE

1. INSTALL NO. 2 FUEL SENDER GAUGE ASSEMBLY

(1) Attach the claw and install the No. 2 fuel sender gauge assembly.

NOTICE:

Be careful not to bend the arm of the fuel sender gauge assembly.

(2) Attach the 2 clamps and connect the wire harness to the fuel tank vent tube assembly.

NOTICE:

Do not damage the wire harness.

(3) Connect the connector to the fuel tank vent tube assembly.

2. INSTALL FUEL TANK VENT TUBE ASSEMBLY

(1) Install a new gasket to the fuel tank assembly.

(2) Connect the fuel return vent tube sub-assembly and set the fuel tank vent tube assembly to the fuel tank assembly.

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*1	Fuel Return Vent Tube Sub-assembly
	Front of the Vehicle

• Make sure to correctly assemble the fuel return vent tube sub-assembly as shown in the illustration. If assembled incorrectly, the fuel sender gauge assembly (No. 2 fuel sender gauge assembly) may catch on the fuel return vent tube resulting in incorrect operation of the fuel sender gauge assembly (No. 2 fuel sender gauge assembly) and an incorrect value being displayed on the fuel gauge.
• When connecting the fuel tube connector, do not excessively pull on the fuel return vent tube sub-assembly.
• Be careful not to bend the arm of the No. 2 fuel sender gauge assembly.

3. INSTALL FUEL PUMP GAUGE RETAINER

HINT: Perform the same procedure as for the fuel suction tube with pump and gauge assembly. Click here

4. INSTALL NO.1 FUEL TUBE CLAMP

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5. INSTALL REAR FLOOR SERVICE HOLE COVER (for RH Side)

(1) Remove any remaining butyl tape from the rear floor service hole cover and body.

(2) Connect the connector to the fuel tank vent tube assembly.

(3) Install the rear floor service hole cover with new butyl tape.

NOTICE:

Securely install the rear floor service hole cover.

6. INSTALL FUEL SENDER GAUGE ASSEMBLY

(1) Attach the claw and install the fuel sender gauge assembly.

NOTICE:

Be careful not to bend the arm of the fuel sender gauge assembly.

(2) Attach the 2 clamps and connect the wire harness.

NOTICE:

Do not damage the wire harness.

(3) Connect the connector to the fuel suction plate sub-assembly.

7. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

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