Toyota Corolla Cross: Installation

INSTALLATION

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	INSTALL FUEL TANK VENT HOSE SUB-ASSEMBLY	77404A	-	-	-
2	INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY	77209F	-	-	-
3	FUEL TANK ASSEMBLY	77100		-	-
4	CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY	77209F		-	-
5	FUEL TANK FILLER PIPE ASSEMBLY	77210		-	-
6	CONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY	77404A		-	-
7	NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY	77641A	-	-	-
8	TAIL EXHAUST PIPE ASSEMBLY	17430		-	-
9	FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY	77020A	-	-	-
10	ADD FUEL	-		-	-

	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)		N*m (kgf*cm, ft.*lbf): Specified torque
●	Non-reusable part	-	-

PROCEDURE

1. INSTALL FUEL TANK VENT HOSE SUB-ASSEMBLY

2. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY

3. INSTALL FUEL TANK ASSEMBLY

CAUTION: The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the fuel tank assembly may fall off the engine lifter.

(1) Set the fuel tank assembly on an engine lifter.

NOTICE:

Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.

(2) Using the engine lifter, slowly raise the fuel tank assembly, and then temporarily install the fuel tank assembly with the 4 bolts.

(3) Tighten the bolt (A).

Torque:

45 N·m {459 kgf·cm, 33 ft·lbf}

NOTICE:

• Be careful not to drop the fuel tank assembly.
• When installing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.

(4) Tighten the 3 bolts (B).

Torque:

45 N·m {459 kgf·cm, 33 ft·lbf}

4. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

(1) Connect the fuel tank main tube sub-assembly to the fuel pipe.

Click here

5. CONNECT FUEL TANK FILLER PIPE ASSEMBLY

(1) Disconnect the fuel tank filler pipe assembly from the fuel tank assembly.

Click here

6. CONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY

(1) Connect the fuel tank vent hose sub-assembly to the fuel vapor containment valve (fuel tank solenoid main valve assembly).

Click here

7. INSTALL NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY

8. INSTALL TAIL EXHAUST PIPE ASSEMBLY

Click here

9. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

Click here

10. ADD FUEL

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