Toyota Corolla Cross: Installation
INSTALLATION
CAUTION / NOTICE / HINT
NOTICE:
This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.
Click here .gif)
CAUTION / NOTICE / HINT
COMPONENTS (INSTALLATION)
|
Procedure | Part Name Code |
.png) |
.png) |
.png) | |
|---|---|---|---|---|---|
|
1 | CYLINDER HEAD GASKET |
11115 |
|
- | - |
|
2 | CYLINDER HEAD SUB-ASSEMBLY |
11101 |
|
- | - |
|
3 | EXHAUST CAMSHAFT SUB-ASSEMBLY |
13502B |
|
- | - |
|
4 | INTAKE CAMSHAFT SUB-ASSEMBLY |
13501A |
|
- | - |
|
5 | CAMSHAFT BEARING CAP |
- |
|
- | - |
|
6 | VALVE LASH ADJUSTER ASSEMBLY |
13750 |
|
- | - |
|
7 | NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY |
13801 |
|
- | - |
|
8 | CAMSHAFT HOUSING SUB-ASSEMBLY |
11103 |
|
- | - |
|
9 | FUEL PUMP LIFTER GUIDE |
23477 |
|
- | - |
.png) |
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) |
.png) |
N*m (kgf*cm, ft.*lbf): Specified torque |
|
● | Non-reusable part |
- | - |
|
*T1 | 1st: 50 (510, 37) 2nd: Turn 90° 3rd: Turn 90° |
- | - |
|
Procedure | Part Name Code |
|
|
| |
|---|---|---|---|---|---|
|
10 | TIMING CHAIN COVER ASSEMBLY |
11310 |
|
- | - |
|
11 | CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY |
13070A |
|
- | - |
|
12 | SET NO. 1 CYLINDER TO TDC (COMPRESSION) |
- |
|
- | - |
|
13 | NO. 1 CHAIN VIBRATION DAMPER |
13561 | - |
- | - |
|
14 | CHAIN TENSIONER SLIPPER |
13559 | - |
- | - |
|
15 | NO. 1 CHAIN TENSIONER ASSEMBLY |
13540 |
|
- | - |
|
16 | CHAIN SUB-ASSEMBLY |
13506 |
|
- | - |
|
17 | CAMSHAFT TIMING GEAR ASSEMBLY |
13050 |
|
- | - |
|
18 | OIL PUMP DRIVE CHAIN SUB-ASSEMBLY |
13507A |
|
- | - |
|
19 | SET NO. 1 CYLINDER TO TDC (COMPRESSION) |
- |
|
- | - |
|
20 | NO. 2 TIMING CHAIN COVER ASSEMBLY |
11320B |
|
- | - |
|
21 | TIMING CHAIN COVER OIL SEAL |
11301C |
|
- | - |
|
*1 | CRANKSHAFT TIMING SPROCKET |
*2 | OIL PUMP DRIVE SPROCKET |
|
*3 | OIL PUMP DRIVE SHAFT SPROCKET |
*4 | CHAIN TENSIONER PLATE |
|
*5 | CHAIN DAMPER SPRING |
*6 | ENGINE MOUNTING BRACKET RH |
|
|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) |
|
N*m (kgf*cm, ft.*lbf): Specified torque |
|
● | Non-reusable part |
.png) |
MP grease |
.png) |
Do not apply lubricants to the threaded parts |
- | - |
|
Procedure | Part Name Code |
|
|
| |
|---|---|---|---|---|---|
|
22 | SPARK PLUG TUBE GASKET |
11193 | - |
- | - |
|
23 | CYLINDER HEAD COVER SUB-ASSEMBLY |
11201 |
|
- | - |
|
|
N*m (kgf*cm, ft.*lbf): Specified torque |
● | Non-reusable part |
|
★ | Precoated part |
- | - |
|
Procedure | Part Name Code |
|
|
| |
|---|---|---|---|---|---|
|
24 | WATER BY-PASS OUTLET |
16351 |
|
- | - |
|
25 | WATER OUTLET SUB-ASSEMBLY |
16304 | - |
- | - |
|
26 | CRANKSHAFT PULLEY ASSEMBLY |
13470 |
|
- | - |
|
27 | CAM TIMING CONTROL MOTOR O-RING |
13090E |
|
- | - |
|
28 | CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY |
13090D |
|
- | - |
|
29 | O-RING |
- |
|
- | - |
|
30 | CAM TIMING OIL CONTROL SOLENOID ASSEMBLY |
15370 |
|
- | - |
|
31 | CAMSHAFT POSITION SENSOR (for Exhaust Side) |
11102A |
|
- | - |
|
32 | CAMSHAFT POSITION SENSOR (for Intake Side) |
11102A |
|
- | - |
|
33 | OIL PRESSURE CONTROL VALVE ASSEMBLY |
15250 |
|
- | - |
|
34 | ENGINE OIL LEVEL DIPSTICK GUIDE |
11452D | - |
- | - |
|
35 | IGNITION COIL ASSEMBLY |
19500 |
|
- | - |
|
|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) |
|
N*m (kgf*cm, ft.*lbf): Specified torque |
|
● | Non-reusable part |
★ | Precoated part |
|
Procedure | Part Name Code |
|
|
| |
|---|---|---|---|---|---|
|
36 | FUEL INJECTOR SEAL |
23255A |
|
- | - |
|
37 | INJECTOR VIBRATION INSULATOR |
23291A |
|
- | - |
|
38 | C-RING |
- |
|
- | - |
|
39 | NO. 1 FUEL INJECTOR BACK-UP RING |
23256 |
|
- | - |
|
40 | NO. 3 FUEL INJECTOR BACK-UP RING |
23258 | -
|
- | - |
|
41 | NOZZLE HOLDER CLAMP |
23695A | - |
- | - |
|
42 | DIRECT FUEL INJECTOR ASSEMBLY |
23250E |
|
- | - |
|
43 | FUEL DELIVERY PIPE |
23814B |
|
- | - |
|
44 | PORT FUEL INJECTOR ASSEMBLY |
23250F |
|
- | - |
|
45 | NO. 5 ENGINE WIRE |
82125N | - |
- | - |
|
46 | INJECTOR VIBRATION INSULATOR |
23291 | - |
- | - |
|
47 | FUEL DELIVERY SPACER |
23891 | - |
- | - |
|
48 | FUEL DELIVERY PIPE SUB-ASSEMBLY |
23807 |
|
- | - |
|
49 | WATER BY-PASS HOSE ASSEMBLY |
- | - |
- | - |
|
50 | FUEL PUMP LIFTER ASSEMBLY |
23470 |
|
- | - |
|
51 | FUEL PUMP SPACER GASKET |
23224D | - |
- | - |
|
52 | FUEL PUMP FLANGE |
23191 | - |
- | - |
|
53 | TEMPORARILY INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure) |
23100X |
|
- | - |
|
54 | TEMPORARILY INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY |
23801P |
|
- | - |
|
55 | FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure) |
23100X |
|
- | - |
|
56 | NO. 1 FUEL PIPE SUB-ASSEMBLY |
23801P |
|
- | - |
|
57 | CONNECT FUEL TUBE SUB-ASSEMBLY |
23910A |
|
- | - |
|
|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) |
|
N*m (kgf*cm, ft.*lbf): Specified torque |
|
* | For use with a union nut wrench |
● | Non-reusable part |
|
Procedure | Part Name Code |
|
|
| |
|---|---|---|---|---|---|
|
58 | NO. 1 INTAKE MANIFOLD TO HEAD GASKET |
17177 | - |
- | - |
|
59 | INTAKE MANIFOLD |
17111 |
|
- | - |
|
60 | INTAKE MANIFOLD STAY |
17138B |
|
- | - |
|
61 | NO. 3 WATER BY-PASS PIPE |
16279 |
|
- | - |
|
62 | EGR VALVE ASSEMBLY |
25620 |
|
- | - |
|
63 | CONNECT NO. 8 WATER BY-PASS HOSE |
16296 | - |
- | - |
|
64 | CONNECT NO. 4 WATER BY-PASS HOSE |
16281 | - |
- | - |
|
65 | EGR INLET GASKET |
25628 | - |
- | - |
|
66 | EGR VALVE ADAPTER GASKET |
25629 | - |
- | - |
|
67 | NO. 1 EGR PIPE SUB-ASSEMBLY |
25601 |
|
- | - |
|
68 | NO. 1 EGR COOLER GASKET |
25685 |
|
- | - |
|
69 | EGR VALVE GASKET |
25627 |
|
- | - |
|
70 | EGR COOLER ASSEMBLY |
25680 |
|
- | - |
|
71 | INSTALL NO. 4 WATER BY-PASS HOSE |
16281 | - |
- | - |
|
72 | CONNECT NO. 3 WATER BY-PASS HOSE |
16267 | - |
- | - |
|
73 | THROTTLE BODY GASKET |
22271 |
|
- | - |
|
74 | THROTTLE BODY WITH MOTOR ASSEMBLY |
22030 |
|
- | - |
|
*a | x2 or x3 |
*b | x3 or x2 |
|
|
N*m (kgf*cm, ft.*lbf): Specified torque |
● | Non-reusable part |
|
Procedure | Part Name Code |
|
|
| |
|---|---|---|---|---|---|
|
75 | EXHAUST MANIFOLD |
17141 |
|
- | - |
|
76 | MANIFOLD STAY |
17118 | - |
- | - |
|
77 | NO. 1 EXHAUST MANIFOLD HEAT INSULATOR |
17167 | - |
- | - |
|
78 | NO. 1 WATER BY-PASS PIPE |
16268 |
|
- | - |
|
79 | FUEL HOSE BRACKET |
23881B | - |
- | - |
|
80 | ENGINE HANGERS |
- | - |
- | - |
|
81 | REMOVE ENGINE ASSEMBLY FROM ENGINE STAND |
- |
|
- | - |
|
|
N*m (kgf*cm, ft.*lbf): Specified torque |
● | Non-reusable part |
PROCEDURE
1. INSTALL CYLINDER HEAD GASKET
|
*a | Lot No. |
- | - |
|
|
Front of Engine | - |
- |
(1) Clean the cylinder block sub-assembly and cylinder head sub-assembly with solvent.
(2) Place a new cylinder head gasket on the cylinder block sub-assembly as shown in the illustration.
NOTICE:
Make sure that the cylinder head gasket is installed in the correct orientation.
2. INSTALL CYLINDER HEAD SUB-ASSEMBLY
|
|
Click here |
3. INSTALL EXHAUST CAMSHAFT SUB-ASSEMBLY
|
|
Click here |
4. INSTALL INTAKE CAMSHAFT SUB-ASSEMBLY
|
|
Click here |
5. INSTALL CAMSHAFT BEARING CAP
|
|
Click here |
6. INSTALL VALVE LASH ADJUSTER ASSEMBLY
|
|
Click here |
7. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY
|
|
Click here |
8. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY
|
|
Click here |
9. INSTALL FUEL PUMP LIFTER GUIDE
|
|
Click here |
10. INSTALL TIMING CHAIN COVER ASSEMBLY
|
|
Click here |
11. INSTALL CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY
|
|
Click here |
12. SET NO. 1 CYLINDER TO TDC (COMPRESSION)
|
|
Click here |
13. INSTALL NO. 1 CHAIN VIBRATION DAMPER
Click here
14. INSTALL CHAIN TENSIONER SLIPPER
Click here
15. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY
|
|
Click here |
16. INSTALL CHAIN SUB-ASSEMBLY
|
|
Click here |
17. INSTALL CAMSHAFT TIMING GEAR ASSEMBLY
|
|
Click here |
18. INSTALL OIL PUMP DRIVE CHAIN SUB-ASSEMBLY
|
|
Click here |
19. SET NO. 1 CYLINDER TO TDC (COMPRESSION)
|
|
Click here |
20. INSTALL NO. 2 TIMING CHAIN COVER ASSEMBLY
|
|
Click here |
21. INSTALL TIMING CHAIN COVER OIL SEAL
|
|
Click here |
22. INSTALL SPARK PLUG TUBE GASKET
Click here
23. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY
|
|
Click here |
24. INSTALL WATER BY-PASS OUTLET
|
|
Click here |
25. INSTALL WATER OUTLET SUB-ASSEMBLY
Click here
26. INSTALL CRANKSHAFT PULLEY ASSEMBLY
|
|
Click here |
27. INSTALL CAM TIMING CONTROL MOTOR O-RING
|
|
Click here |
28. INSTALL CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY
|
|
Click here |
29. INSTALL O-RING
|
|
Click here |
30. INSTALL CAM TIMING OIL CONTROL SOLENOID ASSEMBLY
|
|
Click here |
31. INSTALL CAMSHAFT POSITION SENSOR (for Exhaust Side)
|
|
Click here |
32. INSTALL CAMSHAFT POSITION SENSOR (for Intake Side)
|
|
Click here |
33. INSTALL OIL PRESSURE CONTROL VALVE ASSEMBLY
|
|
Click here |
34. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE
Click here
35. INSTALL IGNITION COIL ASSEMBLY
|
|
Click here |
36. INSTALL FUEL INJECTOR SEAL
|
|
Click here |
37. INSTALL INJECTOR VIBRATION INSULATOR
|
|
Click here |
38. INSTALL C-RING
|
|
Click here |
39. INSTALL NO. 1 FUEL INJECTOR BACK-UP RING
|
|
Click here |
40. INSTALL NO. 3 FUEL INJECTOR BACK-UP RING
|
|
Click here |
41. INSTALL NOZZLE HOLDER CLAMP
Click here
42. INSTALL DIRECT FUEL INJECTOR ASSEMBLY
|
|
Click here |
43. INSTALL FUEL DELIVERY PIPE
|
|
Click here |
44. INSTALL PORT FUEL INJECTOR ASSEMBLY
|
|
Click here |
45. INSTALL NO. 5 ENGINE WIRE
Click here
46. INSTALL INJECTOR VIBRATION INSULATOR
Click here
47. INSTALL FUEL DELIVERY SPACER
Click here
48. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY
|
|
Click here |
49. INSTALL WATER BY-PASS HOSE ASSEMBLY
Click here
50. INSTALL FUEL PUMP LIFTER ASSEMBLY
|
|
Click here |
51. INSTALL FUEL PUMP SPACER GASKET
Click here
52. INSTALL FUEL PUMP FLANGE
Click here
53. TEMPORARILY INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure)
|
|
Click here |
54. TEMPORARILY INSTALL FUEL PIPE SUB-ASSEMBLY NO.1
|
|
Click here |
55. INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure)
|
|
Click here |
56. INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY
|
|
Click here |
57. CONNECT FUEL TUBE SUB-ASSEMBLY
|
|
Click here |
58. INSTALL NO. 1 INTAKE MANIFOLD TO HEAD GASKET
Click here
59. INSTALL INTAKE MANIFOLD
|
|
Click here |
60. INSTALL INTAKE MANIFOLD STAY
|
|
Click here |
61. INSTALL NO. 3 WATER BY-PASS PIPE
|
|
Click here |
62. INSTALL EGR VALVE ASSEMBLY
|
|
Click here |
63. CONNECT NO. 8 WATER BY-PASS HOSE
Click here
64. CONNECT NO. 4 WATER BY-PASS HOSE
Click here
65. INSTALL EGR INLET GASKET
Click here
66. INSTALL EGR VALVE ADAPTER GASKET
Click here
67. INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY
|
|
Click here |
68. INSTALL NO. 1 EGR COOLER GASKET
|
|
Click here |
69. INSTALL EGR VALVE GASKET
|
|
Click here |
70. INSTALL EGR COOLER ASSEMBLY
|
|
Click here |
71. INSTALL NO. 4 WATER BY-PASS HOSE
Click here
72. CONNECT NO. 3 WATER BY-PASS HOSE
Click here
73. INSTALL THROTTLE BODY GASKET
|
|
Click here |
74. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY
|
|
Click here |
75. INSTALL EXHAUST MANIFOLD
|
|
Click here |
76. INSTALL MANIFOLD STAY
|
|
Click here |
77. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR
Click here
78. INSTALL NO. 1 WATER BY-PASS PIPE
|
|
Click here |
79. INSTALL FUEL HOSE BRACKET
Click here
80. INSTALL ENGINE HANGERS
Click here
81. REMOVE ENGINE ASSEMBLY FROM ENGINE STAND
|
|
Click here |
