Toyota Corolla Cross: Installation

INSTALLATION

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	BRAKE BOOSTER GASKET	44785	-	-	-
2	TEMPORARILY INSTALL BRAKE BOOSTER ASSEMBLY	44610		-	-
3	CLEVIS LOCK NUT	-		-	-
4	BRAKE MASTER CYLINDER PUSH ROD CLEVIS	47264D		-	-
5	INSTALL BRAKE BOOSTER ASSEMBLY	44610		-	-
6	FUEL TUBE	-	-	-	-
7	NO. 4 BRAKE TUBE CLAMP	47374B	-	-	-
8	NO. 5 BRAKE TUBE CLAMP	47375	-	-	-
9	CHECK VALVE TO CONNECTOR TUBE HOSE	-		-	-

*1	BRAKE LINE	-	-
	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)	●	N*m (kgf*cm, ft.*lbf): Specified torque

Procedure		Part Name Code
10	DASH PANEL HEAT INSULATOR	55225C		-	-
11	NO. 1 ENGINE UNDER COVER ASSEMBLY	51410	-	-	-

N*m (kgf*cm, ft.*lbf): Specified torque

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Procedure		Part Name Code
12	PUSH ROD PIN	47264A		-	-
13	BRAKE PEDAL RETURN SPRING	47101A		-	-
14	NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY	55606	-	-	-
15	BRAKE MASTER CYLINDER SUB-ASSEMBLY	47201	-	-	-
16	INSPECT AND ADJUST BRAKE PEDAL	-		-	-

	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)	●	Non-reusable part
	Lithium soap base glycol grease	-	-

PROCEDURE

1. INSTALL BRAKE BOOSTER GASKET

2. TEMPORARILY INSTALL BRAKE BOOSTER ASSEMBLY

NOTICE: Do not apply excessive force to the brake lines.

3. TEMPORARILY INSTALL CLEVIS LOCK NUT

NOTICE: Fully tighten the lock nut when adjusting the brake pedal height.

4. TEMPORARILY INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS

NOTICE: Fully tighten the lock nut when adjusting the brake pedal height.

5. INSTALL BRAKE BOOSTER ASSEMBLY

(1) Install the 4 nuts to secure the brake booster assembly.

Torque:

12.7 N·m {130 kgf·cm, 9 ft·lbf}

NOTICE:

Tighten the 4 nuts in the order shown in the illustration.

(2) Remove the protective tape.

6. INSTALL FUEL TUBE

7. INSTALL NO. 4 BRAKE TUBE CLAMP

8. INSTALL NO. 5 BRAKE TUBE CLAMP

9. CONNECT CHECK VALVE TO CONNECTOR TUBE HOSE

(1) Connect the check valve to connector tube hose to the brake booster assembly and slide the clip to secure it.

NOTICE:

• When connecting the check valve to connector tube hose, face the paint mark up.
• Make sure that the tabs of the clip are facing upward.

10. INSTALL DASH PANEL HEAT INSULATOR

(1) Temporarily install the dash panel heat insulator to the vehicle body with the 2 nuts.

(2) Install the nut.

Torque:

5.0 N·m {51 kgf·cm, 44 in·lbf}

(3) Tighten the 2 nuts.

Torque:

5.0 N·m {51 kgf·cm, 44 in·lbf}

11. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

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12. INSTALL PUSH ROD PIN

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13. INSTALL BRAKE PEDAL RETURN SPRING

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14. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

15. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY

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16. INSPECT AND ADJUST BRAKE PEDAL

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